2016 Ford F-150: what breaks, and at what mileage
What breaks on the 2016 Ford F-150
On the 2016 Ford F-150, the failure owners report most often is other powertrain problem, and the reports cluster around 80,000 miles. The earliest to appear is air conditioning failure, reported by a median of 40 miles. Overall it scores 74 out of 100, high risk for a 2016.
High risk for a 2016 — 95th riskiest of the 255 2016 vehicles we can rate. 2,571 owner reports; fleet size estimated from this year's own recall paperwork.
The failures owners actually file about
Owners have reported 91 named failure modes on the 2016 Ford F-150, and the three most-reported carry 28% of everything filed, which is an unusually even spread for one model year.
Other powertrain problem leads with 288 reports, about 0.6 per 1,000 vehicles and with the middle half of reports between 40k to 117,000 miles.
Other engine problem follows with 221 reports, usually reported between 23k to 80,000 miles. 5 of those reports mention a fire.
Other body or interior problem follows with 202 reports, usually reported between 5k to 45,000 miles. 2 of those reports mention a fire.
By system, the reports fall mostly into brakes (357), engine (350) and transmission (333).
When these failures get reported
1,343 of the reports on the 2016 Ford F-150 came with an odometer reading, and half of those were filed before 42,000 miles.
Cumulatively, 57% by 50,000 miles, 88% by 100,000 miles and 98% by 150,000 miles of the dated reports had been filed, with 10 filed above the top of the chart.
The busiest stretch is between 0 and 10,000 miles, which alone holds 19% of the dated reports.
43% of the dated reports were filed below 36,000 miles, which is early enough that a fair number of these cars were still under a factory warranty when the owner complained.
In the order they tend to show up: air conditioning failure around 40, parking brake failure around 10k, door latch or handle failure around 13k and airbag failed to deploy in a crash around 19k.
Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens
Showing the 12 most-reported failure modes of 91. The full list is in the table below.
How reports accumulate
Every report with an odometer reading, cumulative, from 0 to 200,000 miles. A further 10 reports came in above that, which is why the line stops short of the top. A curve that climbs early is a car with early problems, whatever its total.
- Line share of reports filed by that mileage
- Dashed the median reported mileage
What happens when these parts fail
Across the named modes, 67 mention a crash, 40 a fire and 40 an injury. Those are the words owners used in their own complaints, and NHTSA does not verify them, but they are the closest thing in this data to a measure of what a failure actually did.
The average severity weight across every report on this year is 4.12, where a stalled engine or a failed airbag weighs many times more than a rattling trim panel, and a figure this high means the reports are dominated by failures with safety consequences rather than annoyances. The weighting is set out in full on the methodology page.
What the top failures cost to put right, as editorial estimates for an independent US shop rather than figures from NHTSA: other powertrain problem at $400–$4,500, other engine problem at $300–$4,000, other body or interior problem at $200–$2,000 and other electrical problem at $250–$2,000. Dealer labour, a seized bolt or a part that is no longer made can push any of these past the top of its range.
29% of the reports on this year sit in the engine, transmission, drivetrain or cooling systems — the four where a repair bill is usually four figures.
Every reported failure mode
| Failure mode | System | Reports | With reading | 25th | Median | 75th | Per 1,000 | Typical repair | Severity |
|---|---|---|---|---|---|---|---|---|---|
| Other powertrain problem | transmission | 288 | 116 | 40k | 80k | 117k | 0.6 | $400–$4,500 | High |
| Other engine problem | engine | 221 | 118 | 23k | 50k | 80k | 0.5 | $300–$4,000 | High |
| Other body or interior problem | body | 202 | 117 | 5k | 20k | 45k | 0.4 | $200–$2,000 | Moderate |
| Other electrical problem | electrical | 123 | 69 | 13k | 38k | 57k | 0.3 | $250–$2,000 | Moderate |
| Loss of braking | brakes | 106 | 91 | 10k | 32k | 55k | 0.2 | $400–$3,000 | Critical |
| Master cylinder or brake booster failure | brakes | 101 | 87 | 10k | 40k | 61k | 0.2 | $450–$2,200 | Critical |
| Other brake problem | brakes | 100 | 68 | 7k | 25k | 58k | 0.2 | $300–$1,800 | High |
| Other visibility problem | glass | 95 | 64 | 28k | 47k | 62k | 0.2 | $150–$1,400 | Moderate |
| Other fuel system problem | fuel | 69 | 33 | 8k | 38k | 80k | 0.1 | $300–$2,200 | High |
| Other speed control problem | adas | 59 | 34 | 13k | 40k | 55k | 0.1 | $250–$2,000 | Critical |
| Door latch or handle failure | body | 54 | 29 | 5k | 13k | 35k | 0.1 | $250–$1,200 | High |
| Exhaust leak or fumes in the cabin | emissions | 52 | 13 | 48k | 60k | 105k | 0.1 | $250–$2,000 | High |
| Cruise control failure | adas | 50 | 22 | 2k | 22k | 41k | 0.1 | $200–$1,400 | High |
| Other wheel or tire problem | wheels | 43 | 23 | 38k | 55k | 78k | 0.1 | $200–$1,500 | High |
| Other steering problem | steering | 42 | 22 | 27k | 49k | 86k | 0.1 | $350–$2,400 | High |
| Control module (ECM/PCM/BCM) failure | electrical | 40 | 14 | 54k | 64k | 99k | 0.1 | $700–$3,000 | High |
| Other driver assistance problem | adas | 40 | 28 | 19k | 50k | 76k | 0.1 | $250–$1,800 | High |
| Backup camera failure | infotainment | 39 | 12 | 39k | 51k | 59k | 0.1 | $250–$1,200 | Moderate |
| Sunroof failure or glass breakage | body | 38 | 23 | 26k | 44k | 73k | 0.1 | $700–$4,500 | High |
| Misfire or rough idle | engine | 32 | 13 | 40k | 57k | 59k | 0.1 | $250–$1,600 | Moderate |
| Liftgate, tailgate or trunk failure | body | 31 | 19 | 23k | 42k | 56k | 0.1 | $250–$1,500 | Moderate |
| Parking brake failure | brakes | 29 | 21 | 6k | 10k | 30k | 0.1 | $250–$1,300 | Moderate |
| Overheating | cooling | 20 | 11 | 62k | 76k | 117k | 0.0 | $400–$3,500 | High |
| Ignition switch, key fob or immobilizer failure | electrical | 20 | 11 | 31k | 70k | 75k | 0.0 | $250–$1,500 | High |
| Oil leak | engine | 19 | 8 | 39k | 57k | 78k | 0.0 | $250–$2,200 | Moderate |
| No-start or intermittent start failure | engine | 19 | 6 | — | 39k | — | 0.0 | $200–$1,800 | Moderate |
| Stalling while driving | engine | 18 | 11 | 36k | 38k | 69k | 0.0 | $300–$2,500 | Critical |
| Complete transmission failure | transmission | 18 | 9 | 68k | 138k | 155k | 0.0 | $2,800–$8,000 | Critical |
| Infotainment screen failure | infotainment | 18 | 4 | — | 53k | — | 0.0 | $400–$2,600 | Low |
| Differential or transfer case failure | drivetrain | 17 | 4 | — | 62k | — | 0.0 | $900–$4,200 | High |
| Instrument cluster or gauge failure | infotainment | 17 | 8 | 48k | 56k | 71k | 0.0 | $350–$1,400 | Moderate |
| Wheel, stud or lug nut failure | wheels | 17 | 5 | — | 48k | — | 0.0 | $150–$1,500 | Critical |
| Wiper or washer failure | glass | 17 | 10 | 14k | 35k | 56k | 0.0 | $120–$800 | Moderate |
| Seat belt or retractor failure | airbag | 16 | 5 | — | 44k | — | 0.0 | $200–$900 | High |
| Other suspension problem | suspension | 16 | 5 | — | 42k | — | 0.0 | $350–$2,000 | Moderate |
| Wiring harness or short circuit | electrical | 14 | 7 | — | 45k | — | 0.0 | $400–$3,500 | High |
| Brake line, hose or caliper failure | brakes | 14 | 1 | — | 122k | — | 0.0 | $250–$1,600 | Critical |
| Lane keep or steering assist fault | adas | 14 | 2 | — | 52k | — | 0.0 | $200–$1,600 | High |
| Tail light, brake light or signal failure | lighting | 14 | 5 | — | 66k | — | 0.0 | $100–$900 | Moderate |
| Fuel tank, filler or EVAP failure | fuel | 13 | 8 | 43k | 50k | 61k | 0.0 | $250–$1,800 | Moderate |
| Alternator or charging system failure | electrical | 13 | 9 | 42k | 64k | 64k | 0.0 | $450–$1,600 | High |
| Fuel pump failure | fuel | 12 | 7 | — | 47k | — | 0.0 | $600–$2,600 | High |
| Steering rack, gear or tie rod failure | steering | 12 | 10 | 28k | 40k | 72k | 0.0 | $700–$2,600 | High |
| Radiator or coolant leak | cooling | 11 | 4 | — | 71k | — | 0.0 | $350–$1,900 | High |
| Airbag failed to deploy in a crash | airbag | 10 | 8 | 8k | 19k | 51k | 0.0 | $1,000–$5,000 | Critical |
| Excessive oil consumption | engine | 9 | 5 | — | 120k | — | 0.0 | $900–$6,500 | High |
| Air conditioning failure | hvac | 9 | 8 | 40 | 40 | 17k | 0.0 | $400–$2,800 | Moderate |
| Software fault or failed update | software | 9 | 5 | — | 64k | — | 0.0 | $0–$600 | Moderate |
| Head gasket failure | engine | 7 | 0 | — | — | — | 0.0 | $1,400–$4,000 | Critical |
| Torque converter failure | transmission | 7 | 3 | — | 96k | — | 0.0 | $1,100–$3,200 | High |
| Shifter, linkage or stuck-in-park failure | transmission | 7 | 5 | — | 32k | — | 0.0 | $250–$1,400 | High |
| ABS module or sensor failure | brakes | 7 | 4 | — | 71k | — | 0.0 | $500–$2,400 | High |
| Other lighting problem | lighting | 7 | 4 | — | 7k | — | 0.0 | $120–$1,200 | Moderate |
| Engine bay fire | engine | 6 | 3 | — | 120 | — | 0.0 | $4,000–$20,000 | Critical |
| Harsh or jerky shifting | transmission | 6 | 1 | — | 24k | — | 0.0 | $600–$4,000 | Moderate |
| CV axle or driveshaft failure | drivetrain | 6 | 3 | — | 55 | — | 0.0 | $450–$2,200 | High |
| Control arm, ball joint or bushing failure | suspension | 6 | 2 | — | 80k | — | 0.0 | $400–$2,200 | High |
| Complete engine failure or seizure | engine | 5 | 2 | — | 87k | — | 0.0 | $4,500–$12,000 | Critical |
| Timing chain, belt or tensioner failure | engine | 5 | 1 | — | 60k | — | 0.0 | $1,200–$4,500 | Critical |
| Water pump failure | cooling | 5 | 0 | — | — | — | 0.0 | $500–$2,200 | High |
| Engine sensor failure | electrical | 5 | 2 | — | 95k | — | 0.0 | $180–$900 | Moderate |
| Loss of power steering | steering | 5 | 3 | — | 40k | — | 0.0 | $600–$2,800 | Critical |
| Steering column or shaft failure | steering | 5 | 3 | — | 36k | — | 0.0 | $600–$2,500 | Critical |
| Turbocharger or supercharger failure | engine | 4 | 2 | — | 69k | — | 0.0 | $1,500–$4,500 | High |
| Transmission will not engage a gear | transmission | 4 | 1 | — | 22k | — | 0.0 | $1,500–$6,000 | Critical |
| Wheel bearing or hub failure | drivetrain | 4 | 1 | — | 52k | — | 0.0 | $350–$1,200 | Moderate |
| Airbag warning light or occupant sensor fault | airbag | 4 | 3 | — | 11k | — | 0.0 | $300–$1,600 | High |
| Catalytic converter failure | emissions | 4 | 0 | — | — | — | 0.0 | $900–$3,500 | Moderate |
| Electrical fire or melted wiring | electrical | 3 | 2 | — | 42k | — | 0.0 | $1,500–$9,000 | Critical |
| Lifter, cam or cylinder-deactivation failure | engine | 3 | 1 | — | 98k | — | 0.0 | $1,800–$7,000 | High |
| Cooling fan failure | cooling | 3 | 0 | — | — | — | 0.0 | $350–$1,300 | Moderate |
| Airbag inflator rupture | airbag | 3 | 1 | — | 9k | — | 0.0 | $0–$0 | Critical |
| Strut, shock or spring failure | suspension | 3 | 1 | — | 36k | — | 0.0 | $500–$2,000 | Moderate |
| Tire blowout or tread separation | wheels | 3 | 0 | — | — | — | 0.0 | $200–$1,500 | Critical |
| Headlight failure or clouding | lighting | 3 | 0 | — | — | — | 0.0 | $150–$1,800 | Moderate |
| Audio or connectivity failure | infotainment | 2 | 1 | — | 38k | — | 0.0 | $150–$900 | Low |
| Rust or structural corrosion | body | 2 | 1 | — | 102k | — | 0.0 | $500–$6,000 | High |
| Window regulator or power window failure | body | 2 | 2 | — | 47k | — | 0.0 | $250–$900 | Moderate |
| Blower motor or climate control failure | hvac | 2 | 2 | — | 89k | — | 0.0 | $250–$1,200 | Moderate |
| Piston, ring or cylinder wall damage | engine | 1 | 0 | — | — | — | 0.0 | $3,000–$9,500 | Critical |
| Intake carbon buildup | engine | 1 | 0 | — | — | — | 0.0 | $400–$1,200 | Moderate |
| CVT failure | transmission | 1 | 1 | — | 39k | — | 0.0 | $3,000–$8,500 | Critical |
| Dual-clutch or clutch-pack failure | transmission | 1 | 0 | — | — | — | 0.0 | $1,800–$5,500 | High |
| Transmission fluid leak | transmission | 1 | 0 | — | — | — | 0.0 | $300–$1,800 | Moderate |
| Fuel leak or fuel odor | fuel | 1 | 1 | — | 80k | — | 0.0 | $300–$2,500 | Critical |
| Airbag deployed without a crash | airbag | 1 | 0 | — | — | — | 0.0 | $2,500–$8,000 | Critical |
| Blind spot monitor failure | adas | 1 | 0 | — | — | — | 0.0 | $250–$1,300 | Moderate |
| Tire pressure monitor failure | wheels | 1 | 1 | — | 120k | — | 0.0 | $80–$600 | Low |
| Paint peeling or clear coat failure | body | 1 | 0 | — | — | — | 0.0 | $600–$6,000 | Low |
| Seat, track or recliner failure | body | 1 | 0 | — | — | — | 0.0 | $300–$2,200 | High |
| Windshield cracking | glass | 1 | 0 | — | — | — | 0.0 | $300–$1,600 | Moderate |
| Unclassified problem | other | 181 | 74 | 14k | 26k | 49k | 0.4 | — | Moderate |
Rate per 1,000 uses a fleet-size estimate derived from recall paperwork for this exact model year. It is a lower bound. Repair costs are typical independent-shop ranges for the failure, not figures from these reports.
How often, against how many were built
Scaled by an estimate of how many of these cars exist, the 2016 Ford F-150 draws about 5.5 per 1,000 vehicles, which puts it in the 85th percentile of complaint rates among 2016 vehicles we can rate.
That denominator is the weakest number on the page and it is fair to say so plainly. Rate per 1,000 uses a fleet-size estimate derived from recall paperwork for this exact model year. It is a lower bound.
The working figure is 464,311 vehicles. If the true number is twice that, every rate on this page is half what it says; the ranking against other 2016 vehicles, which is what the risk score uses, is far more robust than the rate itself.
What owners wrote
Verbatim from NHTSA complaint narratives, trimmed for length. The odometer reading is the one the owner gave.
Other powertrain problem
Vehicle entered "limp mode" at speed on interstate, loss of power. This occurred at 5k miles and after being repaired, occurred at 12k miles. Both time diagnosed by ford dealer as a faulty throttle body actuator.
While driving on a highway, vehicle's low engine oil pressure illuminated, vehicle's speed dropped to coasting level and had to pull to side of highway with no ability to accelerate. This is an extremely dangerous situation where there is loss of power and the engine would not restart. Oil level was checked and was near the high mark. The vehicle has 316 miles on it and had to be towed.
Other engine problem
So I've got 16,000 miles on my new 2016 f150 truck. Last week I was cruising down the highway in the fast lane when all of a sudden the truck shudders then loses all drivetrain power. The engine was still on but only operating at btwn 600 and 800 rpms but the accelerator was unresponsive. Was no fun trying to make it to the shoulder with no power. One week later, same thing twice on my way home from work. Called the dealer and they didn't seem overly concerned that my new truck was stranding me in the fast lane with no power. They said bring it in at the end of the week and we'll take a look at it. So I start researching the problem and can only find related articles from around 2012 when ford was having problems with humidity in its new ecoboost engines. I live in california where the humidity is not very fierce so I don't know if this is the problem or not, but after reading some posts on how ford dealt with this problem before, I'm not very optimistic on the outcome this time.
Tl* the contact owns a 2016 ford f-150. While driving 65 MPH, the vehicle stalled and the check engine and traction control warning lights illuminated. The contact pulled the vehicle over to the roadside and was able to start it after multiple attempts. The failure recurred intermittently. The vehicle was taken to the dealer where it was diagnosed that the throttle body failed and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 9,300.
Other body or interior problem
Since 2015 ford has had an issue with the door locks not latching in cold weather. I have owned my vehicle for a month and a half and have taken it in for service twice now for the same issue. Moisture gets into the locking mechanism and then freezes. After opening the door there is no way of closing it as latches do not grab again or on the other hand they don't release. Twice now I have been out and about and had doors that would not latch. I had to drive around with my 18 month old son's door held closed with a ratchet strap to be able to get home safely. This is a major safety issue and ford needs to solve this.
Seat headrest protrudes too much out of the seat and it pushes forward head of some drivers. The only adjustments available (slide up and down, tilt top forward) do nothing to alleviate the issue. The lack of ability to "scoot" the entire headrest backwards causes back and neck pain while driving for as little as 10 minutes. One solution people are resorting to is to re-insert the headrest backwards, but the tilting mechanism prevent the head from being stopped and sent backwards in the event of an accident. Another solution is to recline the seat back so much that your back is no longer supported. Again a safety issue. When hitting small imperfection on the road, even in dry weather, the vehicle feels as if it's about to fishtail. Some people have mention the suspension is too slow to compensate for bumps and thus the tire, for a small amount of time, does lose contact with the road. All of this complaints can be found in the f-105 forums: http://www.f150forum.com/f118/
Recalls on the 2016 model year
NHTSA has issued 14 recall campaigns covering the 2016 Ford F-150, affecting an estimated 1,286,523 vehicles. A recall is a different kind of evidence from a complaint: it is the regulator and the manufacturer agreeing that something has to be fixed, and the fix is free for as long as the car exists.
The campaigns cover power train:automatic transmission, service brakes, hydraulic:power assist, suspension:front:control arm:upper ball joint and service brakes, hydraulic:foundation components:master cylin. Whether the work was actually done on the car in front of you is a question only the VIN can answer, and the manufacturer or NHTSA will answer it free.
One caution about reading these together: a recall usually raises the complaint count for the same part, because owners who read about it go and file. The mileages stay informative; the counts get noisy.
POWER TRAIN:AUTOMATIC TRANSMISSION
1,392,935 vehicles 2026-04-14- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2017 F-150 vehicles. A loss of signal between the transmission range sensor and the powertrain control module can cause the transmission to unexpectedly downshift into second gear.
- Consequence
- Unexpectedly downshifting into second gear may result in a loss of vehicle control, increasing the risk of a crash.
- Remedy
- Dealers will update the powertrain control module software, free of charge. Owner notification letters were mailed July 24, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S28. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on April 15, 2026.
SERVICE BRAKES, HYDRAULIC:POWER ASSIST
195,864 vehicles 2022-03-11- Defect
- Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.
- Consequence
- A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.
- Remedy
- Dealers will replace the brake master cylinder. If the master cylinder is leaking, the brake booster will also be replaced. Repairs will be performed free of charge. An interim owner notification letter notifying customers of the safety defect were mailed on April 29, 2022. Owner notification letters were mailed April 29, 2022. This recall is an expansion of NHTSA recall number 20V-332. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S11.
SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINT
2,394 vehicles 2021-04-12- Defect
- Tenneco Automotive (DRiV) is recalling certain MOOG K500359 ball joints, for aftermarket installation on 2015-2018 Ford F-150 trucks. The ball joint may have a misaligned dust boot and may be missing alignment hole and installation warning tag, which may lead to improper alignment of the ball joint.
- Consequence
- An incorrectly installed ball joint may cause the ball joint stud to break, which can compromise front wheel control, increasing the risk of a crash.
- Remedy
- DRiV will notify owners, and dealers will inspect, and if necessary replace the ball joint, free of charge. Owner letters were mailed May 5, 2021. Owners may contact Tenneco Automotive customer service at 1-877-489-6659.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
292,311 vehicles 2020-06-08- Defect
- Ford Motor Company (Ford) is recalling certain 2014-2017 F-150 pickup trucks equipped with 3.5L Ecoboost engines. The brake master cylinder may leak brake fluid into the brake booster.
- Consequence
- A loss of brake fluid may result in a change in brake pedal travel and feel, increased pedal effort and reduced front brake function, possibly requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.
- Remedy
- Ford will notify owners, and dealers will replace the brake master cylinder and inspect the brake booster, replacing it as necessary, free of charge. Ford issued owners an interim notification on June 30, 2020. The recall began on October 28, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S31.
EQUIPMENT:ELECTRICAL
13,854 vehicles 2020-02-21- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2016 F-150 pick-up trucks equipped with 3.5L GTDI engines and block immersion heaters that were potentially relocated from their originally installed location. The incorrect location could put the heater too close to hot engine components, possibly resulting in a damaged cable.
- Consequence
- A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.
- Remedy
- Ford will notify owners, and dealers will inspect the block heater's location and its cable, replacing components as necessary, free of charge. If the replacement parts are not available, dealers will disable the existing block heater cable from being used until parts become available. The recall began April 9, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S08.
EQUIPMENT:ELECTRICAL
131,068 vehicles 2019-04-08- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894. During the previous repair, the block heater cable's splice connector may have been damaged.
- Consequence
- A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.
- Remedy
- Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord, free of charge. The recall began May 31, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S11.
ENGINE
410,289 vehicles 2018-12-18- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater. Water and contaminants may get into the block heater cable's splice connector causing corrosion and damage.
- Consequence
- When the heater is plugged in, prolonged corrosion could cause a resistive short, increasing the risk of overheated or melted wiring which can increase the risk of a fire.
- Remedy
- Ford will notify owners, and dealers will disable the block heater cable, free of charge. Once parts are available, Dealers will replace the engine block heater cable, free of charge. The recall began June 3, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S45.
STRUCTURE:BODY:ROOF AND PILLARS
1,619,112 vehicles 2018-08-31- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2018 Ford F-150 Regular Cab and SuperCrew Cab vehicles. If a front seat belt pretensioner deploys as the result of a crash, the sparks may ignite materials such as carpeting or insulation within the B-pillar area.
- Consequence
- A vehicle fire could result if materials ignite inside the vehicle.
- Remedy
- Ford will notify owners, and dealers will remove the B-pillar insulation material and wiring harness tape, and install heat resistant tape, free of charge. The recall began September 28, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S27.
SEATS
177,264 vehicles 2017-11-29- Defect
- Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.
- Consequence
- In the event of a crash, a seat occupant that is not properly restrained has an increased risk of injury.
- Remedy
- Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge. Interim letters are expected to go out January 15, 2018. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S40.
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
1,101,107 vehicles 2017-10-16- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2017 Ford F-150, and 2017 F-250, F-350, F-450, and F-550 Super Duty trucks. The doors on these vehicles may have a bent or kinked actuation cable or the door latches may freeze after water gets into the latch. Either condition can result in the doors opening while driving although they appear to be closed.
- Consequence
- A door that opens while driving can increase the risk of injury.
- Remedy
- Ford will notify owners, and dealers will inspect the door latch actuation cables and repair if necessary, and install water shields over the door latches, free of charge. The recall began October 12, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S33.
SEAT BELTS:REAR/OTHER
117,423 vehicles 2017-08-28- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250 and F-350 trucks equipped with a crew cab. The left rear inflatable seat belt buckle assembly may be inadequately attached to its mounting bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."
- Consequence
- If the left rear inflatable seat belt buckle separates from it's mounting bracket, the seat occupant may not be adequately restrained, increasing their risk of injury.
- Remedy
- Ford will notify owners, and dealers will inspect the seat belt assembly, replacing the attaching rivet as necessary, free of charge. Interim notices informing owners of the safety risk were mailed October 18, 2017. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 17C12.
STRUCTURE:BODY:DOOR
14,410 vehicles 2017-05-22- Defect
- Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250, F-350, F-450, and F-550 vehicles originally produced with black or body colored exterior door handles that may have been subsequently equipped with a chrome exterior door handle cover accessory kit purchased from a Ford dealer. These accessory door handle covers may cause the doors to unlatch in a side impact collision. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 206, "Door Locks and Door Retention Components."
- Consequence
- If the doors unlatch and open in a side impact collision, the occupants have an increased risk of injury.
- Remedy
- Ford will notify owners, and dealers will remove the accessory covers and refund the purchase price. The recall began July 13, 2017. Owners may contact Ford at 1-866-436-7332. Ford's number for the recall is 17C09.
Recall work is free at a franchised dealer regardless of the car's age. Check the VIN at nhtsa.gov/recalls before assuming it was done.
How it ranks in the 2016 field
The score at the top of the page, placed among its peers. The zones are the same thresholds the scorer applies, read out of the scorer itself, so the picture and the band word cannot disagree.
Scores are ranked within the model year, never across years, because an older car has had longer to accumulate reports.
- Left fewer and less serious reports
- Right more, or worse
- Marker this vehicle
Where 2016 sits in the model line
High risk for a 2016 — 95th riskiest of the 255 2016 vehicles we can rate. Because the ranking is against the same model year only, age cancels out of it.
Across the 30 model years of this car that carry enough reports to score, 1996 comes out best at 63 and 2007 worst at 80, with 2016 itself at 74.
If the model year is negotiable, 1996, 2004, 2005, 1999, 1998, 1997, 2010, 2009, 2006, 2002, 2025, 2000, 2014 and 2001 score lower than 2016 by a margin worth acting on. Same body, same engines, different luck — usually a supplier change or a mid-cycle fix, which the complaint data can show but never explain.
Within the 2014–2018 generation specifically, 2014 is the strongest year at 70 and 2018 the weakest at 79.
Scores compare each year against other cars of the same model year, so a low number on an older car is a real result and not an artefact of age.
Shorter is better. Years with too few reports to score are shown without a bar rather than as a zero, because no data is not good news.
Within the 2014-2018 generation, 2014 Ford F-150 scores best at 70 and 2018 Ford F-150 worst at 79.
What the numbers say to check
The mileages below are where the first quarter of reports for each mode had already been filed, which makes them the point at which a fault is worth looking for rather than the point at which it happens: air conditioning failure from about 40, cruise control failure from about 2k, door latch or handle failure from about 5k and other body or interior problem from about 5k.
On a 2016 Ford F-150 with more miles than that on it, the useful question to put to a seller or a mechanic is whether air conditioning failure has been dealt with, and if so with what parts and at whose expense. A car that has already had the repair is in a different position from one that has not.
Treat it as where to point the inspection, not as a prediction. A well-maintained example can sail past every mileage on this page, and a neglected one can fail well before the first of them.
What this page cannot tell you
2,571 owner reports; fleet size estimated from this year's own recall paperwork. Every count on this page is therefore a floor: it is the number of owners who went to the trouble of filing with a federal agency, which is a small and self-selected fraction of the owners who had the fault.
Of those 2,571 reports, 1,343 carried an odometer reading, so the mileages here describe 52% of the sample rather than all of it. Owners also round: readings pile up on multiples of ten thousand, which is why this site publishes "about 90,000 miles" and not "91,438".
The failure modes are assigned by software reading the owner's own words, which is accurate in bulk and wrong in individual cases. A mode with a handful of reports may contain a misfiled one.
And nothing here predicts what one car will do. These are other people's complaints, filed years apart, on cars maintained by strangers. Read the page as a map of where this model year has previously gone wrong, then have the specific car in front of you inspected.
Questions this page answers
What are the most common problems with the 2016 Ford F-150?
The most-reported failures are other powertrain problem (288 reports, median 80,000 miles), other engine problem (221 reports, median 50,000 miles) and other body or interior problem (202 reports, median 20,000 miles). Counts come from owner complaints filed with NHTSA, which are voluntary, so they show what owners bothered to report rather than every fault that occurred.
At what mileage do 2016 Ford F-150 problems start?
Air conditioning failure is the earliest failure mode to show up, with a median reported mileage of 40 miles and a quarter of reports before 40 miles. Across all failure modes on this year, the median report sits at 42,000 miles.
Is the 2016 Ford F-150 reliable?
It scores 74 out of 100 on our risk index, which is high — 95th riskiest of the 255 2016 vehicles we can rate. The score is a comparison against other 2016 vehicles, not a prediction about any individual car, and it is built from complaint rates, severity and how early failures appear.
Which year of the Ford F-150 is best?
Within the 2014–2018 generation, 2014 scores best at 70 out of 100 and 2018 worst at 79. Same body, same engines, different luck.
Where this comes from. Every figure above is computed from NHTSA owner complaints and recall records for this exact make, model and year. Complaints are voluntary and self-selected, so treat counts as a floor. The methodology page writes out each formula, and the same numbers are available as JSON.
What breaks at my mileage Compare with another car
Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed