1999 Dodge Grand Caravan: what breaks, and at what mileage
What breaks on the 1999 Dodge Grand Caravan
On the 1999 Dodge Grand Caravan, the failure owners report most often is airbag warning light or occupant sensor fault, and the reports cluster around 82,500 miles. The earliest to appear is control module (ECM/PCM/BCM) failure, reported by a median of 65,000 miles. Overall it scores 66 out of 100, high risk for a 1999.
High risk for a 1999 — 143rd riskiest of the 303 1999 vehicles we can rate. 599 owner reports; fleet size estimated from this year's own recall paperwork.
What owners report breaking
Owners have reported 54 named failure modes on the 1999 Dodge Grand Caravan, and the three most-reported carry 23% of everything filed, which is an unusually even spread for one model year.
Airbag warning light or occupant sensor fault leads with 49 reports, about 0.8 per 1,000 vehicles and with the middle half of reports between 65k to 137,500 miles.
Other powertrain problem follows with 48 reports, usually reported between 41k to 85,000 miles. 1 of those report mention a fire.
Other engine problem follows with 41 reports, usually reported between 52k to 95,000 miles. 6 of those reports mention a fire.
By system, the reports fall mostly into brakes (75), transmission (72) and airbag (65).
At what mileage it happens
239 of the reports on the 1999 Dodge Grand Caravan came with an odometer reading, and half of those were filed before 87,000 miles.
Cumulatively, 13% by 50,000 miles, 61% by 100,000 miles and 88% by 150,000 miles of the dated reports had been filed, with 11 filed above the top of the chart.
The busiest stretch is between 80,000 and 90,000 miles, which alone holds 15% of the dated reports.
5% of the dated reports were filed below 36,000 miles, so this is mostly a story about older, higher-mileage cars.
In the order they tend to show up: control module (ECM/PCM/BCM) failure around 64k, complete transmission failure around 65k, other powertrain problem around 70k and water pump failure around 80k.
Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens
Showing the 12 most-reported failure modes of 54. The full list is in the table below.
How reports accumulate
Every report with an odometer reading, cumulative, from 0 to 200,000 miles. A further 11 reports came in above that, which is why the line stops short of the top. A curve that climbs early is a car with early problems, whatever its total.
- Line share of reports filed by that mileage
- Dashed the median reported mileage
Severity, and what it costs
Across the named modes, 23 mention a crash, 22 a fire, 16 an injury and 2 a fatality. Those are the words owners used in their own complaints, and NHTSA does not verify them, but they are the closest thing in this data to a measure of what a failure actually did.
The average severity weight across every report on this year is 4.71, where a stalled engine or a failed airbag weighs many times more than a rattling trim panel, and a figure this high means the reports are dominated by failures with safety consequences rather than annoyances. The weighting is set out in full on the methodology page.
What the top failures cost to put right, as editorial estimates for an independent US shop rather than figures from NHTSA: airbag warning light or occupant sensor fault at $300–$1,600, other powertrain problem at $400–$4,500, other engine problem at $300–$4,000 and strut, shock or spring failure at $500–$2,000. Dealer labour, a seized bolt or a part that is no longer made can push any of these past the top of its range.
26% of the reports on this year sit in the engine, transmission, drivetrain or cooling systems — the four where a repair bill is usually four figures.
Every reported failure mode
| Failure mode | System | Reports | With reading | 25th | Median | 75th | Per 1,000 | Typical repair | Severity |
|---|---|---|---|---|---|---|---|---|---|
| Airbag warning light or occupant sensor fault | airbag | 49 | 36 | 65k | 82k | 138k | 0.8 | $300–$1,600 | High |
| Other powertrain problem | transmission | 48 | 13 | 41k | 70k | 83k | 0.8 | $400–$4,500 | High |
| Other engine problem | engine | 41 | 16 | 52k | 83k | 93k | 0.6 | $300–$4,000 | High |
| Strut, shock or spring failure | suspension | 34 | 22 | 79k | 100k | 123k | 0.5 | $500–$2,000 | Moderate |
| Cruise control failure | adas | 29 | 15 | 73k | 91k | 113k | 0.5 | $200–$1,400 | High |
| Complete transmission failure | transmission | 23 | 9 | 35k | 65k | 105k | 0.4 | $2,800–$8,000 | Critical |
| Other electrical problem | electrical | 21 | 6 | — | 85k | — | 0.3 | $250–$2,000 | Moderate |
| Other body or interior problem | body | 21 | 6 | — | 80k | — | 0.3 | $200–$2,000 | Moderate |
| Control module (ECM/PCM/BCM) failure | electrical | 18 | 9 | 59k | 64k | 83k | 0.3 | $700–$3,000 | High |
| Loss of braking | brakes | 15 | 6 | — | 51k | — | 0.2 | $400–$3,000 | Critical |
| Steering column or shaft failure | steering | 15 | 7 | — | 78k | — | 0.2 | $600–$2,500 | Critical |
| Other brake problem | brakes | 15 | 3 | — | 95k | — | 0.2 | $300–$1,800 | High |
| ABS module or sensor failure | brakes | 14 | 2 | — | 108k | — | 0.2 | $500–$2,400 | High |
| Water pump failure | cooling | 13 | 9 | 80k | 80k | 108k | 0.2 | $500–$2,200 | High |
| Seat belt or retractor failure | airbag | 13 | 2 | — | 102k | — | 0.2 | $200–$900 | High |
| Other wheel or tire problem | wheels | 13 | 2 | — | 122k | — | 0.2 | $200–$1,500 | High |
| Premature brake pad or rotor wear | brakes | 11 | 2 | — | 37k | — | 0.2 | $300–$1,400 | Moderate |
| Steering rack, gear or tie rod failure | steering | 11 | 2 | — | 48k | — | 0.2 | $700–$2,600 | High |
| Other steering problem | steering | 11 | 4 | — | 146k | — | 0.2 | $350–$2,400 | High |
| Other speed control problem | adas | 10 | 2 | — | 87k | — | 0.2 | $250–$2,000 | Critical |
| Parking brake failure | brakes | 9 | 3 | — | 125k | — | 0.1 | $250–$1,300 | Moderate |
| Control arm, ball joint or bushing failure | suspension | 8 | 2 | — | 60k | — | 0.1 | $400–$2,200 | High |
| Overheating | cooling | 7 | 2 | — | 138k | — | 0.1 | $400–$3,500 | High |
| Master cylinder or brake booster failure | brakes | 7 | 0 | — | — | — | 0.1 | $450–$2,200 | Critical |
| Wiper or washer failure | glass | 7 | 2 | — | 77k | — | 0.1 | $120–$800 | Moderate |
| Other fuel system problem | fuel | 7 | 1 | — | 210k | — | 0.1 | $300–$2,200 | High |
| Other suspension problem | suspension | 7 | 1 | — | 108k | — | 0.1 | $350–$2,000 | Moderate |
| Engine bay fire | engine | 6 | 0 | — | — | — | 0.1 | $4,000–$20,000 | Critical |
| Differential or transfer case failure | drivetrain | 6 | 2 | — | 152k | — | 0.1 | $900–$4,200 | High |
| Wiring harness or short circuit | electrical | 6 | 4 | — | 45k | — | 0.1 | $400–$3,500 | High |
| Instrument cluster or gauge failure | infotainment | 6 | 3 | — | 39k | — | 0.1 | $350–$1,400 | Moderate |
| Other lighting problem | lighting | 6 | 4 | — | 120k | — | 0.1 | $120–$1,200 | Moderate |
| Loss of power steering | steering | 5 | 3 | — | 85k | — | 0.1 | $600–$2,800 | Critical |
| Exhaust leak or fumes in the cabin | emissions | 5 | 2 | — | 177k | — | 0.1 | $250–$2,000 | High |
| No-start or intermittent start failure | engine | 4 | 2 | — | 69k | — | 0.1 | $200–$1,800 | Moderate |
| Fuel leak or fuel odor | fuel | 4 | 4 | — | 240k | — | 0.1 | $300–$2,500 | Critical |
| Brake line, hose or caliper failure | brakes | 4 | 4 | — | 103k | — | 0.1 | $250–$1,600 | Critical |
| Tire blowout or tread separation | wheels | 4 | 0 | — | — | — | 0.1 | $200–$1,500 | Critical |
| Stalling while driving | engine | 3 | 0 | — | — | — | 0.0 | $300–$2,500 | Critical |
| Fuel tank, filler or EVAP failure | fuel | 3 | 1 | — | 87k | — | 0.0 | $250–$1,800 | Moderate |
| Airbag failed to deploy in a crash | airbag | 3 | 1 | — | 69k | — | 0.0 | $1,000–$5,000 | Critical |
| Liftgate, tailgate or trunk failure | body | 3 | 3 | — | 230k | — | 0.0 | $250–$1,500 | Moderate |
| Headlight failure or clouding | lighting | 3 | 1 | — | 10k | — | 0.0 | $150–$1,800 | Moderate |
| Electrical fire or melted wiring | electrical | 2 | 0 | — | — | — | 0.0 | $1,500–$9,000 | Critical |
| Fuel gauge or level sensor failure | fuel | 2 | 1 | — | 170k | — | 0.0 | $300–$1,200 | Moderate |
| Alternator or charging system failure | electrical | 2 | 2 | — | 193k | — | 0.0 | $450–$1,600 | High |
| Ignition switch, key fob or immobilizer failure | electrical | 2 | 1 | — | 101k | — | 0.0 | $250–$1,500 | High |
| Rust or structural corrosion | body | 2 | 1 | — | 130k | — | 0.0 | $500–$6,000 | High |
| Radiator or coolant leak | cooling | 1 | 1 | — | 91k | — | 0.0 | $350–$1,900 | High |
| Shifter, linkage or stuck-in-park failure | transmission | 1 | 0 | — | — | — | 0.0 | $250–$1,400 | High |
| Starter failure | electrical | 1 | 1 | — | 67k | — | 0.0 | $350–$1,300 | Moderate |
| DPF, EGR or DEF system failure | emissions | 1 | 0 | — | — | — | 0.0 | $800–$5,000 | High |
| Tail light, brake light or signal failure | lighting | 1 | 1 | — | 70k | — | 0.0 | $100–$900 | Moderate |
| Other visibility problem | glass | 1 | 1 | — | 88k | — | 0.0 | $150–$1,400 | Moderate |
| Unclassified problem | other | 35 | 12 | 61k | 81k | 104k | 0.6 | — | Moderate |
Rate per 1,000 uses a fleet-size estimate derived from recall paperwork for this exact model year. It is a lower bound. Repair costs are typical independent-shop ranges for the failure, not figures from these reports.
How often, against how many were built
Scaled by an estimate of how many of these cars exist, the 1999 Dodge Grand Caravan draws about 9.4 per 1,000 vehicles, which puts it in the 86th percentile of complaint rates among 1999 vehicles we can rate.
That denominator is the weakest number on the page and it is fair to say so plainly. Rate per 1,000 uses a fleet-size estimate derived from recall paperwork for this exact model year. It is a lower bound.
The working figure is 63,689 vehicles. If the true number is twice that, every rate on this page is half what it says; the ranking against other 1999 vehicles, which is what the risk score uses, is far more robust than the rate itself.
What owners wrote
Verbatim from NHTSA complaint narratives, trimmed for length. The odometer reading is the one the owner gave.
Airbag warning light or occupant sensor fault
Sometime within the past two weeks, the air bag light on the instrument panel lit up. The mechanic who usually works on our van (not at the dealership) informed us that there was a "technical service bulletin" concerning the "clock spring." I took the van to the dealer to have the air bag checked, & showed the service technician the service bulletin. The clock spring was, in fact, defective. We own a 1999 dodge grand caravan.
The air bag light illuminated, the cruise control and horn were not working. The dealer replaced the clock spring at the owner's expense of $300 dollars. *nm the consumer requested reimbursement for the repair(s). *sc *jb
Other powertrain problem
1999 dodge grand caravan, blown transmission, 41000 miles. Dealer says transaxel assembly pin broke? Unknown why? Factory won't standby product its outside the 3yr, 36000 miles. Factory claims there are no problems with transmission. It appears to be a safety issue.*ak
I have a poorly manufactured transmission, 1999 dodge grand caravan. It was rebuilt once, now it needs to be totally rebuilt again this time 1600.00 dollars.maybe you all can do something about this problem . Searching the internet many others have had problems with faullty chysler transmissions. Thanks. *ak
Other engine problem
The fan belt and tensioner have failed twice, and after doing research, it appears that this is a very common occurrence. I even found a web site of people who have had the same problem, some more than six times on the same van. *nlm
When driving at 30 MPH and without warning, the serpentine belt disconnected from vehicle, which causing the vehicle to lose power steering and all other functions controlled by the belt.*ak. The consumer stated a new belt and tensioner was installed at 26,215 miles and less than 10,000 miles later the belt fell off again. *jb
Recalls on the 1999 model year
NHTSA has issued 5 recall campaigns covering the 1999 Dodge Grand Caravan, affecting an estimated 111,797 vehicles. A recall is a different kind of evidence from a complaint: it is the regulator and the manufacturer agreeing that something has to be fixed, and the fix is free for as long as the car exists.
The campaigns cover visibility:glass, side/rear, fuel system, gasoline:delivery:fuel pump, air bags and fuel system, gasoline:fuel injection system. Whether the work was actually done on the car in front of you is a question only the VIN can answer, and the manufacturer or NHTSA will answer it free.
One caution about reading these together: a recall usually raises the complaint count for the same part, because owners who read about it go and file. The mileages stay informative; the counts get noisy.
VISIBILITY:GLASS, SIDE/REAR
1,657 vehicles 2007-12-11- Defect
- Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as DOT-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing materials."
- Consequence
- In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.
- Remedy
- Safelite will notify its retail customers and replace the glass free of charge. Retail customers can contact safelite toll free at 1-888-843-2906. Safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. Wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. The recall began on january 15, 2008.
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
24,358 vehicles 2006-11-02- Defect
- Certain airtex fuel pump modules, p/nos. E7089m, e7094m, e7113m, and e7129m, manufactured between june 1 and september 24, 2006. These fuel pump modules were sold as aftermarket for use in certain daimlerchrysler vehicles listed above. Silicone material used in manufacture of the flapper valve was out-of-specification, leading to excess swell of the flapper valve restricting the flow of fuel to the fuel pump module.
- Consequence
- Fuel restriction could result in loss of power and/or engine stall, possibly resulting in a vehicle crash.
- Remedy
- Airtex will notify owners and replace the defective fuel pump modules free of charge. The recall began on october 18, 2006. Owners may contact airtex toll-free at 1-866-867-3759.
AIR BAGS
955,344 vehicles 2004-10-06- Defect
- On certain minivans, the driver's air bag may become disabled due to a failure of the clockspring, which is located in the hub of the steering wheel.
- Consequence
- This condition will manifest itself through illumination of the air bag warning lamp, and could eventually result in a driver's air bag open circuit, if the part is not replaced in a reasonable amount of time.
- Remedy
- Dealers will replace the clockspring assembly on all covered vehicles with 70,000 miles or less. For those vehicles with more than 70,000 miles, daimlerchrysler will offer an extended lifetime warranty under which it will replace the clockspring at no charge if it fails. Daimlerchrysler will also reimburse owners who have paid to have the clockspring replaced on their vehicles. The recall began on october 12, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
1,163,000 vehicles 2000-09-13- Defect
- Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
- Consequence
- Fuel leakage in the presence of an ignition source can result in a fire.
- Remedy
- Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service…
EXTERIOR LIGHTING:HEADLIGHTS
1,635 vehicles 1999-05-06- Defect
- Vehicle description: mini vans built for fleet sales only. The headlamp module does not identify the park lamp as "drl" as requirement of fmvss 108, "lamps, reflective devices, and associated equipment."
- Consequence
- These vehicles do not comply with requirements of fmvss no. 108.
- Remedy
- All fleet owners/operators will be mailed non-removable decals with the required "drl" letters.
Recall work is free at a franchised dealer regardless of the car's age. Check the VIN at nhtsa.gov/recalls before assuming it was done.
How it ranks in the 1999 field
The score at the top of the page, placed among its peers. The zones are the same thresholds the scorer applies, read out of the scorer itself, so the picture and the band word cannot disagree.
Scores are ranked within the model year, never across years, because an older car has had longer to accumulate reports.
- Left fewer and less serious reports
- Right more, or worse
- Marker this vehicle
Where 1999 sits in the model line
High risk for a 1999 — 143rd riskiest of the 303 1999 vehicles we can rate. The comparison is always within the same model year, so an older car is never penalised for having had longer to break.
Across the 25 model years of this car that carry enough reports to score, 2004 comes out best at 58 and 2020 worst at 80, with 1999 itself at 66.
If the model year is negotiable, 2004 scores lower than 1999 by a margin worth acting on. Same body, same engines, different luck — usually a supplier change or a mid-cycle fix, which the complaint data can show but never explain.
Within the 1996–2004 generation specifically, 2004 is the strongest year at 58 and 2002 the weakest at 70.
Scores compare each year against other cars of the same model year, so a low number on an older car is a real result and not an artefact of age.
Shorter is better. Years with too few reports to score are shown without a bar rather than as a zero, because no data is not good news.
Within the 1996-2004 generation, 2004 Dodge Grand Caravan scores best at 58 and 2002 Dodge Grand Caravan worst at 70.
Where to spend the inspection money
The mileages below are where the first quarter of reports for each mode had already been filed, which makes them the point at which a fault is worth looking for rather than the point at which it happens: complete transmission failure from about 35k, other powertrain problem from about 41k, other engine problem from about 52k and control module (ECM/PCM/BCM) failure from about 59k.
On a 1999 Dodge Grand Caravan with more miles than that on it, the useful question to put to a seller or a mechanic is whether complete transmission failure has been dealt with, and if so with what parts and at whose expense. A car that has already had the repair is in a different position from one that has not.
Treat it as where to point the inspection, not as a prediction. A well-maintained example can sail past every mileage on this page, and a neglected one can fail well before the first of them.
The limits of complaint data
599 owner reports; fleet size estimated from this year's own recall paperwork. Every count on this page is therefore a floor: it is the number of owners who went to the trouble of filing with a federal agency, which is a small and self-selected fraction of the owners who had the fault.
Of those 599 reports, 239 carried an odometer reading, so the mileages here describe 40% of the sample rather than all of it. Owners also round: readings pile up on multiples of ten thousand, which is why this site publishes "about 90,000 miles" and not "91,438".
The failure modes are assigned by software reading the owner's own words, which is accurate in bulk and wrong in individual cases. A mode with a handful of reports may contain a misfiled one.
And nothing here predicts what one car will do. These are other people's complaints, filed years apart, on cars maintained by strangers. Read the page as a map of where this model year has previously gone wrong, then have the specific car in front of you inspected.
Questions this page answers
What are the most common problems with the 1999 Dodge Grand Caravan?
The most-reported failures are airbag warning light or occupant sensor fault (49 reports, median 82,500 miles), other powertrain problem (48 reports, median 70,000 miles) and other engine problem (41 reports, median 85,000 miles). Counts come from owner complaints filed with NHTSA, which are voluntary, so they show what owners bothered to report rather than every fault that occurred.
At what mileage do 1999 Dodge Grand Caravan problems start?
Control module (ecm/pcm/bcm) failure is the earliest failure mode to show up, with a median reported mileage of 65,000 miles and a quarter of reports before 60,000 miles. Across all failure modes on this year, the median report sits at 87,000 miles.
Is the 1999 Dodge Grand Caravan reliable?
It scores 66 out of 100 on our risk index, which is high — 143rd riskiest of the 303 1999 vehicles we can rate. The score is a comparison against other 1999 vehicles, not a prediction about any individual car, and it is built from complaint rates, severity and how early failures appear.
Which year of the Dodge Grand Caravan is best?
Within the 1996–2004 generation, 2004 scores best at 58 out of 100 and 2002 worst at 70. Same body, same engines, different luck.
Where this comes from. Every figure above is computed from NHTSA owner complaints and recall records for this exact make, model and year. Complaints are voluntary and self-selected, so treat counts as a floor. The methodology page writes out each formula, and the same numbers are available as JSON.
What breaks at my mileage Compare with another car
Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed