Wiring harness or short circuit on the 2004 Jeep Wrangler
1 fire 1 of the 2 reports for this failure mention a crash, a fire, an injury or a death. Those are the owner's words on the complaint form, not a verified finding, and one report can mention more than one.
Only 2 reports for this mode came with an odometer reading, which is too few for percentiles to mean anything. The page is here because someone linked to it; treat the figures as anecdotes, and see the full report for this year instead.
When wiring harness or short circuit gets reported
There are 2 reports of wiring harness or short circuit on the 2004 Jeep Wrangler, 2 with a mileage attached. That is too few to place the failure on the odometer with any confidence.
A part like this is normally expected to survive 88,000 miles. It is the 24th most-reported problem on this model year.
The whole distribution
| 10th | 25th | Median | 75th | 90th |
|---|---|---|---|---|
| — | — | 30,445 miles | — | — |
Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.
What a percentile can and cannot tell you here
These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.
What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.
Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.
What happens, and what it costs
Of these reports, 1 a fire is mentioned. Owners write their own complaints and the agency does not verify them, so read this as what the reports say happened rather than as a confirmed count.
Putting it right typically runs $400–$3,500 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.
The same failure on other years
The same failure is reported on 11 model years of this car. It shows up earliest on the 2013, at a median of 45,000 miles, and latest on the 2000 at 145,000 miles.
By volume the 1998 carries the most reports, with 15; the 2004 has 0. A mode that appears across most years of a model is usually a design choice rather than a bad batch.
If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.
Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens
What owners wrote
Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.
Multifunction light switch has failed after 60,000 miles of vehicle operation. Symptoms of failure are: fog lights engage intermittently when signaling right-hand turns or when driving over rough surface roads. An electrical "popping" noise can be heard originating from the headlight switch stalk where the fog light switch resides. Assembly was removed and inspected for any physical damage or loose wiring contacts, but no external defects could be observed. Vehicle does not experience any sort of abnormal use or abuse. I believe that this is a possible fire hazard, as numerous other owners have complained of switch failure leading to melted, burned wires and connectors in the multifunction switch wiring harness, as well as in the switch itself. This problem is identical to that plaguing many pt cruisers, which use the same switch assembly as this vehicle. The problem will most likely require replacement of the multifunction switch assembly, but as the design shows no signs of undergoing an engineering revision since introduction, I believe that any replacement part will ultimately present the same problem after only a matter of…
Vehicle is a 2004 jeep wrangler 4x4 purchased 12/04. Debris accumulated under the skid plate, apparently ignited by exhaust system. I smelled and saw smoke and had a fire extinguisher which I used to put out the fire. Engine wiring harness damaged by the fire, repairs about $2,000. Skid plate design allows debris to come in front of skid plate but not be blown out the back or bottom. I bought the jeep in part for its offroad capabilities, but am afraid to use it now. *nm
Also reported on the 2004 Jeep Wrangler
Other steering problem
Other suspension problem
Seat belt or retractor failure
Other powertrain problem
Other wheel or tire problem
Differential or transfer case failure
How far this goes
This page is kept out of search results because 2 reports is not enough to publish percentiles from. It stays reachable because somebody looking at this exact car would rather see the reports than be told there are none.
Complaints are voluntary, so 2 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.
Questions this page answers
At what mileage does wiring harness or short circuit happen on the 2004 Jeep Wrangler?
Across 2 owner reports that included an odometer reading, half were filed by 30,000 miles. A quarter were filed before — and a quarter after —. These are the mileages owners reported when they complained, not a prediction for any individual car.
How common is wiring harness or short circuit on the 2004 Jeep Wrangler?
2 reports have been filed with NHTSA, about 6.9 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.
What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars
Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed