AtWhatMileage
Fuel · 28 owner reports

Other fuel system problem on the 2015 Ford Fusion

Reports of this failure 28
With an odometer reading 19
Reports per 1,000 built 0.2 per 1,000
Filed below 36,000 miles 26%
Mention a crash, fire or injury 0
Typical repair $300–$2,200
What it means when it happens High
Rank among this year's problems 15th

When other fuel system problem gets reported

Owners of the 2015 Ford Fusion report other fuel system problem at a median of 65,000 miles. A quarter of the reports come in before 35,000 miles and a quarter after 90,000 miles, from 19 reports that carried an odometer reading.

A part like this is normally expected to survive 90,000 miles. It is the 15th most-reported problem on this model year.

The mileage distribution

The reported range runs from 25,000 miles at the tenth percentile to 115,000 miles at the ninetieth, a spread of 88,704 miles across the middle 80% of reports.

A spread this wide points at use rather than design. Towing, climate, service history and city mileage all move a failure like this, so the median is a weak guide to any individual car.

26% of the dated reports were filed under 36,000 miles.

The whole distribution

Percentiles of the 19 odometer readings owners gave.
10th25thMedian 75th90th
23,900 miles 37,301 miles 63,785 miles 88,000 miles 112,604 miles

Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.

What a percentile can and cannot tell you here

These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.

What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.

Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.

What happens, and what it costs

Putting it right typically runs $300–$2,200 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.

The same failure on other years

The same failure is reported on 15 model years of this car. It shows up earliest on the 2016, at a median of 20,000 miles, and latest on the 2009 at 120,000 miles.

By volume the 2010 carries the most reports, with 499; the 2015 has 28. A mode that appears across most years of a model is usually a design choice rather than a bad batch.

If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.

What owners wrote

Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.

After the car has been off for some time. Put the car in reverse. After reversing out of spot, etc. And put the car into "l"; upon moving forward, the engine starts racing and lurches uncontrollably forward. Almost like the car is engine braking down a large hill, but no hill and is accelerating without applying brakes. This is the plug-in hybrid model. There is no incline when this happens.

24,000 miles NHTSA complaint 1321422 filed 2016-09-28

The 2015 fusion had a surge and the car jerked forward. My wife said that happened to her before. When it happened when I was in the car driving it we both looked at each other. This happened to us with the 2010 rav4 and the 2009 sienne that crashed into a tree. Please check this car for a computer problem.

23,500 miles NHTSA complaint 1334574 filed 2016-11-17

Car stalls after starting. When pulling away from a parked position car will hesitate shudder and accelerator will not work. Engine light comes on. After sitting several minutes the car will restart and run normally until the next time the car is parked and shut off.

45,601 miles NHTSA complaint 1356539 filed 2017-02-16

Also reported on the 2015 Ford Fusion

Other engine problem

132 reports median 72k

Misfire or rough idle

78 reports median 85k

Other powertrain problem

73 reports median 75k

Other steering problem

70 reports median 65k

Other electrical problem

64 reports median 69k

Other brake problem

59 reports median 95k

How far this goes

Complaints are voluntary, so 28 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.

Questions this page answers

At what mileage does other fuel system problem happen on the 2015 Ford Fusion?

Across 19 owner reports that included an odometer reading, half were filed by 65,000 miles. A quarter were filed before 35,000 miles and a quarter after 90,000 miles. These are the mileages owners reported when they complained, not a prediction for any individual car.

How common is other fuel system problem on the 2015 Ford Fusion?

28 reports have been filed with NHTSA, about 0.2 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.

What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed