AtWhatMileage
Wheels · 12 owner reports

Tire blowout or tread separation on the 2003 Ford Explorer

1 crash 1 injury 2 of the 12 reports for this failure mention a crash, a fire, an injury or a death. Those are the owner's words on the complaint form, not a verified finding, and one report can mention more than one.

Reports of this failure 12
With an odometer reading 9
Reports per 1,000 built 0.1 per 1,000
Filed below 36,000 miles 22%
Mention a crash, fire or injury 2
Typical repair $200–$1,500
What it means when it happens Critical
Rank among this year's problems 26th

When tire blowout or tread separation gets reported

Owners of the 2003 Ford Explorer report tire blowout or tread separation at a median of 60,000 miles. A quarter of the reports come in before 40,000 miles and a quarter after 95,000 miles, from 9 reports that carried an odometer reading.

A part like this is normally expected to survive 38,000 miles. It is the 26th most-reported problem on this model year.

The mileage distribution

The reported range runs from 35,000 miles at the tenth percentile to 110,000 miles at the ninetieth, a spread of 76,600 miles across the middle 80% of reports.

A spread this wide points at use rather than design. Towing, climate, service history and city mileage all move a failure like this, so the median is a weak guide to any individual car.

22% of the dated reports were filed under 36,000 miles.

The whole distribution

Percentiles of the 9 odometer readings owners gave.
10th25thMedian 75th90th
34,200 miles 40,000 miles 58,000 miles 94,555 miles 110,800 miles

Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.

What a percentile can and cannot tell you here

These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.

What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.

Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.

What happens, and what it costs

Of these reports, 1 a crash and 1 an injury are mentioned. Owners write their own complaints and the agency does not verify them, so read this as what the reports say happened rather than as a confirmed count.

Putting it right typically runs $200–$1,500 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.

This mode is classified as critical, which means a failure can leave the car unable to stop, steer, or stay out of the way of traffic. It is weighted accordingly in the risk score.

The same failure on other years

The same failure is reported on 14 model years of this car. It shows up earliest on the 2016, at a median of 15,000 miles, and latest on the 1996 at 145,000 miles.

By volume the 1998 carries the most reports, with 166; the 2003 has 12. A mode that appears across most years of a model is usually a design choice rather than a bad batch.

If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.

What owners wrote

Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.

The glass blew out of the back rear trunk window. After going to the dealer for repair, the manufacture stated there was a recall, however, the consumer was never notified. Please provide information. *jb

94,555 miles NHTSA complaint 501520 filed 2004-10-14

Tl* -the contact owns a 2003 ford explorer with an odometer reading 58000 miles and the front defroster did not work. The contact stated that while was driving at 45 MPH he heard sound coming from dashboard, then the defroster failed to blow hot air. Presently, only cold air blew out from the defrost. The contact took the car to the dealer, and they told him that the vehicle was out of warranty, and he would have to pay for the repair. Also, he called the manufacturer, and they told him to take it to the dealer to have it fixed because there is no recall at this time.*ak updated *jb

58,000 miles NHTSA complaint 608981 filed 2007-01-09

My michelin cross terrain tire blew out at the sidewall. It was a clear sunny day, 30 MPH, on a smooth highway. I check my tire pressure regularly so I know the tire was properly inflated. I contacted michelin and they referred me to melody lakes tire and auto. My wife called and the receptionist told her it wouldn't do any good to come in but she could. The receptionist told my wife the problem was "heat infraction?" and it was not covered. It is incredible to me a receptionist, over the phone, can diagnose tire problems. Michelin, nor the dealer had any intentions to determine why a blowout occurred, let alone try to fix it. I will forward this complaint to the NHTSA and hopefully you will have to listen to them. I have 4 more of those defective tires which I have no idea when they will blow!! Updated 02-01-08. *kb

31,000 miles NHTSA complaint 627324 filed 2007-06-15

Also reported on the 2003 Ford Explorer

Liftgate, tailgate or trunk failure

228 reports median 70k

Other powertrain problem

179 reports median 80k

Other body or interior problem

146 reports median 80k

Other engine problem

54 reports median 70k

Complete transmission failure

49 reports median 94k

How far this goes

Complaints are voluntary, so 12 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.

Questions this page answers

At what mileage does tire blowout or tread separation happen on the 2003 Ford Explorer?

Across 9 owner reports that included an odometer reading, half were filed by 60,000 miles. A quarter were filed before 40,000 miles and a quarter after 95,000 miles. These are the mileages owners reported when they complained, not a prediction for any individual car.

How common is tire blowout or tread separation on the 2003 Ford Explorer?

12 reports have been filed with NHTSA, about 0.1 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.

What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed