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Tire blowout or tread separation: which cars, and at what mileage

Owner reports 9,765
Model years affected 3,837
Fleet-wide median report 37,000 miles
Typical repair $200–$1,500
What it means when it happens Critical
Should last at least 38,000 miles

Where tire blowout or tread separation shows up

Tire blowout or tread separation has been reported to NHTSA 9,765 times across 3,837 model years, and the median report arrives at 37,000 miles miles. Measured per 1,000 vehicles built, the 1997 Ford Thunderbird leads the list.

That is earlier than the 38,000 miles this part is normally expected to survive, which is usually why people file in the first place.

At what mileage are tire failures reported?

What tire blowout or tread separation means here

Complaints are assigned to this mode by matching the owner's own description against a phrase list held in the failure-mode catalogue. The match is made on the text, never on the part number, because owners describe symptoms and not components. It is accurate in bulk and fallible one report at a time.

Where it has to be repaired rather than lived with, $200–$1,500 is the range this site publishes for an independent US shop. It is an editorial estimate, not a figure from NHTSA, and it does not include diagnosis or the labour a dealer would add.

The catalogue classes this mode as critical, which is what decides its weight in every risk score it contributes to.

Where it starts earliest

Ranked by median reported mileage instead of by rate, the earliest onset is on the 2023 Mercedes Benz E 450. Sorted that way the leaders are 2023 Mercedes Benz E 450 at 100 miles, 2021 Forest River Cherokee at 900 miles and 2004 Cadillac Srx at 900 miles.

Early onset and high rate are different findings. A car that reports this failure rarely but at 40,000 miles is a warranty problem; one that reports it often at 140,000 miles is closer to wear. Both belong on the page, and neither answers the other's question.

Ranked by median reported mileage, lowest first. The faint bar runs from the 10th percentile to the median, so a long tail to the left means some owners hit it very early indeed.

Median
  1. 2023 Mercedes Benz E 450 50
  2. 2021 Forest River Cherokee 870
  3. 2004 Cadillac Srx 900
  4. 2001 Kia Rio 1k
  5. 2003 Ford Focus 5k
  6. 2017 RAM 1500 6k
  7. 2004 Keystone Cougar 7k
  8. 2002 Chevrolet Trailblazer 8k
  9. 2018 Toyota Camry 9k
  10. 2009 Honda Accord 10k
  11. 2011 Toyota Camry 10k
  12. 2004 Chevrolet Colorado 13k

Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens

Which vehicles report it most

The table below ranks 40 model years by reports per 1,000 vehicles built rather than by raw count, which is the only way a ranking like this stays honest: a model that sold two million copies will out-report one that sold thirty thousand even if it is the better car.

At the top, the 1997 Ford Thunderbird shows 182 per 1,000 with 8 reports on file.

Ford accounts for 43% of the worst-affected entries on this list, which usually means a shared part, a shared platform, or a shared supplier rather than 17 separate faults.

Reports of tire blowout or tread separation per 1,000 vehicles built

Longer is worse. The denominator is an estimate of how many of that model year are on the road, derived from the vehicle counts in recall campaigns, so a rare car with a real problem can outrank a common one. Colour is the vehicle's overall risk band, not this mode alone.

Every figure is drawn from owner reports for this failure mode on that exact model year. Click a column to sort.
Vehicle Reports Per 1,000 Median Reported early Confidence
1997 Ford Thunderbird 8 181.8 — 0% High confidence
2005 Chevrolet Silverado 2500 8 131.1 98k 14% High confidence
2006 Chevrolet Silverado 2500 8 131.1 106k 38% High confidence
2004 Ford Explorer 8 46.2 103k 25% High confidence
2003 Chevrolet Silverado 2500 13 44.5 110k 25% High confidence
2001 Chevrolet Silverado 2500 12 41.1 82k 33% High confidence
2007 Ford F-150 10 16.8 35k 50% High confidence
2003 Ford Expedition 31 11.3 66k 13% High confidence
2023 Mercedes Benz E 450 10 10.1 50 100% Moderate confidence
1996 Dodge RAM 2500 11 7.2 225k 0% High confidence
1998 Dodge RAM 2500 10 6.5 42k 50% High confidence
1998 Dodge RAM 1500 10 6.5 93k 0% High confidence
2011 Toyota Camry 8 5.2 10k 86% High confidence
2004 Keystone Cougar 8 2.9 7k 100% Moderate confidence
2021 Forest River Cherokee 8 2.6 870 100% Moderate confidence
2002 Chevrolet Silverado 2500 8 2.5 109k 0% High confidence
1999 Chevrolet Suburban 38 1.5 46k 13% High confidence
2000 Ford Excursion 58 1.2 55k 25% High confidence
2004 Ford F-350 SD 13 1.0 59k 8% High confidence
2006 Ford F-250 8 0.9 65k 0% High confidence
2001 Dodge RAM 1500 10 0.9 34k 50% High confidence
1999 Toyota Camry 9 0.7 158k 0% High confidence
2003 Ford F-250 11 0.7 144k 14% High confidence
2004 Ford F-250 SD 8 0.6 105k 17% High confidence
2004 Nissan Maxima 19 0.6 39k 46% High confidence
2000 Ford F-350 32 0.5 22k 60% High confidence
2005 Nissan Maxima 17 0.5 175k 13% High confidence
2000 Ford F-250 29 0.5 109k 30% High confidence
2000 Subaru Outback 10 0.5 34k 50% High confidence
1999 Chevrolet Venture 8 0.4 — 0% High confidence
2002 Ford F-250 9 0.3 60k 20% High confidence
2000 Ford F-350 SD 16 0.3 31k 54% High confidence
1999 Chevrolet Tahoe 8 0.3 68k 0% High confidence
2001 Ford F-350 SD 15 0.3 38k 50% High confidence
2021 Toyota Rav4 10 0.3 18k 50% High confidence
2000 Chevrolet Silverado 1500 9 0.3 77k 0% Moderate confidence
2002 Ford F-350 8 0.3 84k 0% High confidence
2002 Ford F-350 SD 14 0.3 29k 69% High confidence
1999 Ford E-450 14 0.3 17k 100% High confidence
2007 Chevrolet Silverado 2500 8 0.3 75k 13% High confidence

“Reported early” is the share of this vehicle's reports for this mode that came in below 36,000 miles. Rates are missing where we have no fleet-size estimate for that model year.

How to read this page

Nothing here is a defect investigation. It is a count of what owners chose to write to a federal agency about, sorted so that the sales figures do not decide the order. 9,765 reports is a floor: for every owner who filed, some number simply paid the bill and moved on.

If a specific car matters to you, the useful page is the model-year one, where this mode is shown against every other failure reported on the same vehicle. A single failure mode read on its own always looks worse than it is.

Questions this page answers

Which cars have the most tire blowout or tread separation complaints?

Per 1,000 vehicles built, the 1997 Ford Thunderbird leads with 8 reports. Ranking by rate rather than raw count keeps high-volume models from topping the list on sales alone.

At what mileage does tire blowout or tread separation usually get reported?

Across the whole fleet the median report is at 37,000 miles. Individual model years vary widely, which is what the table below shows.

Why the two lists differ. A mode can be common and late (wear that everyone eventually meets) or rare and early (a genuine defect in one production run). The second is what you want to avoid when buying, and it only becomes visible when you separate rate from timing. Both columns come from the same reports; neither is a failure rate, because complaints are voluntary. How this is computed.

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed