2002 Yamaha Road Star: what breaks, and at what mileage
What breaks on the 2002 Yamaha Road Star
On the 2002 Yamaha Road Star, the failure owners report most often is complete transmission failure, and the reports cluster around 5,000 miles. The earliest to appear is other powertrain problem, reported by a median of 5,000 miles. Overall it scores 91 out of 100, severe risk for a 2002.
Severe risk for a 2002 — 1st riskiest of the 328 2002 vehicles we can rate. 88 owner reports; fleet size estimated from this year's own recall paperwork.
What breaks on the 2002 Yamaha Road Star
Owners have reported 6 named failure modes on the 2002 Yamaha Road Star, and the three most-reported carry 95% of everything filed, so the trouble here is concentrated rather than scattered.
Complete transmission failure leads with 45 reports, about 43 per 1,000 vehicles and with the middle half of reports between 3k to 10,000 miles.
Other powertrain problem follows with 37 reports, usually reported between 4k to 15,000 miles.
Other body or interior problem follows with 2 reports, median 5,000 miles.
By system, the reports fall mostly into transmission (82), body (2) and fuel (1).
The mileage the reports cluster at
37 of the reports on the 2002 Yamaha Road Star came with an odometer reading, and half of those were filed before 5,000 miles.
Cumulatively, 97% by 50,000 miles of the dated reports had been filed.
The busiest stretch is between 0 and 10,000 miles, which alone holds 70% of the dated reports.
97% of the dated reports were filed below 36,000 miles, which is early enough that a fair number of these cars were still under a factory warranty when the owner complained.
Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens
How reports accumulate
Every report with an odometer reading, cumulative, from 0 to 200,000 miles. A curve that climbs early is a car with early problems, whatever its total.
- Line share of reports filed by that mileage
- Dashed the median reported mileage
Severity, and what it costs
Nothing in the reports on the 2002 Yamaha Road Star mentions a crash, a fire or an injury. That is the ordinary case and it is worth stating: most defect complaints are about a car that stopped working, not one that hurt somebody.
The average severity weight across every report on this year is 5.42, where a stalled engine or a failed airbag weighs many times more than a rattling trim panel, and a figure this high means the reports are dominated by failures with safety consequences rather than annoyances. The weighting is set out in full on the methodology page.
What the top failures cost to put right, as editorial estimates for an independent US shop rather than figures from NHTSA: complete transmission failure at $2,800–$8,000, other powertrain problem at $400–$4,500, other body or interior problem at $200–$2,000 and fuel tank, filler or EVAP failure at $250–$1,800. Dealer labour, a seized bolt or a part that is no longer made can push any of these past the top of its range.
93% of the reports on this year sit in the engine, transmission, drivetrain or cooling systems — the four where a repair bill is usually four figures, so more than half of what owners complained about here is expensive.
Every reported failure mode
| Failure mode | System | Reports | With reading | 25th | Median | 75th | Per 1,000 | Typical repair | Severity |
|---|---|---|---|---|---|---|---|---|---|
| Complete transmission failure | transmission | 45 | 23 | 3k | 7k | 10k | 43.3 | $2,800–$8,000 | Critical |
| Other powertrain problem | transmission | 37 | 10 | 4k | 6k | 13k | 35.6 | $400–$4,500 | High |
| Other body or interior problem | body | 2 | 1 | — | 5k | — | 1.9 | $200–$2,000 | Moderate |
| Fuel tank, filler or EVAP failure | fuel | 1 | 1 | — | 1k | — | 1.0 | $250–$1,800 | Moderate |
| Instrument cluster or gauge failure | infotainment | 1 | 1 | — | 19k | — | 1.0 | $350–$1,400 | Moderate |
| Other brake problem | brakes | 1 | 1 | — | 4k | — | 1.0 | $300–$1,800 | High |
| Unclassified problem | other | 1 | 0 | — | — | — | 1.0 | — | Moderate |
Rate per 1,000 uses a fleet-size estimate derived from recall paperwork for this exact model year. It is a lower bound. Repair costs are typical independent-shop ranges for the failure, not figures from these reports.
How often, against how many were built
Scaled by an estimate of how many of these cars exist, the 2002 Yamaha Road Star draws about 85 per 1,000 vehicles, which puts it in the 97th percentile of complaint rates among 2002 vehicles we can rate.
That denominator is the weakest number on the page and it is fair to say so plainly. Rate per 1,000 uses a fleet-size estimate derived from recall paperwork for this exact model year. It is a lower bound.
The working figure is 1,040 vehicles. If the true number is twice that, every rate on this page is half what it says; the ranking against other 2002 vehicles, which is what the risk score uses, is far more robust than the rate itself.
What owners wrote
Verbatim from NHTSA complaint narratives, trimmed for length. The odometer reading is the one the owner gave.
Complete transmission failure
Consumer received NHTSA recall 03v309000 on january 21, 2004 concerning manual transmission failure. However, parts were not available and won't be available for several months.*ak
Consumer received NHTSA recall 03v309000 on february 1, 2004 concerning transmission failure. Consumer took motorcycle to the dealer, and was told that parts would not be in for an extensive period of time.*ak
Other powertrain problem
The transmission on my yamaha road star 1600 [2002] gets stuck between gears. Not all the time but enough to cuase me some concern.somtimes it gets locked up in between gears and it takes a bit to get it unstuck.it seems odd as this is a brand new motorcycle with less than four thousand miles on it.I hope it doesn't lock up while I'm going down the road.I heard some of them do that.
2002 yamaha road star transmission recall. My bike has been in the shop since 1/10/04 waiting for a transmission kit. I am being told that there are no kits available and will likely stretch into april, 04. This is unacceptable! I have only owned this bike for 6 months. Yamaha should either have to fix my bike asap or buy it back at the original price. This type of delay is not accepted in any other arena... Why is it accepted here?!!!*ak
Other body or interior problem
The consumer stated that yamaha issued a safety recall for the frame. The dealer stated that they don't know when the parts would be available. Please provide any additional information. *nm
Recalls on the 2002 model year
NHTSA has issued 2 recall campaigns covering the 2002 Yamaha Road Star, affecting an estimated 1,061 vehicles. A recall is a different kind of evidence from a complaint: it is the regulator and the manufacturer agreeing that something has to be fixed, and the fix is free for as long as the car exists.
The campaigns cover equipment and power train:manual transmission. Whether the work was actually done on the car in front of you is a question only the VIN can answer, and the manufacturer or NHTSA will answer it free.
Recalls also distort complaint counts. Publicity about a campaign reminds owners that complaining is possible, so reports for a recalled component often spike after the recall rather than before it.
EQUIPMENT
300 vehicles 2010-08-23- Defect
- Yamaha is recalling certain accessory yamaha double "t" fat handlebars , part numbers str-5px75-12-00 and str-4wm75-12-00, manufactured from august 1, 2008 through july 31, 2009, to be used on model year 2002-2009 xv1700pc warrior, 1999-2003 vx1600 and 2004-2010 xv1700 road star motorcycles. These handlebars may have tubing thinner than designed where the bars narrow for the switch housings and grips.
- Consequence
- The affected handlebars could be weak enough in the area to break. Should this breakage occur while the motorcycle is being operated, the operator could lose control of the motorcycle which could result in a crash.
- Remedy
- Yamaha will notify owners of record and dealers will replace the affected handlebars free of charge. The safety recall began on august 31, 2010. Owners may contact yamaha toll-free at 1-800-962-7926.
POWER TRAIN:MANUAL TRANSMISSION
29,139 vehicles 2003-08-26- Defect
- In the transmission on certain motorcycles, the second/third pinion gear may be incorrectly machined which could cause abnormal wear that eventually results in a broken retainer circlip.
- Consequence
- If the circlip breaks, the transmission could lock up, which would also cause the rear wheel to lock up. This could result in loss of control and a crash, possibly resulting in serious injury or death.
- Remedy
- Yamaha will replace the transmission gears and shafts with new ones. Owner notification began on september 9, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact yamaha at 1-800-88-yamaha or visit their website at www.yamaha-motor.com.
Recall work is free at a franchised dealer regardless of the car's age. Check the VIN at nhtsa.gov/recalls before assuming it was done.
How it ranks in the 2002 field
The score at the top of the page, placed among its peers. The zones are the same thresholds the scorer applies, read out of the scorer itself, so the picture and the band word cannot disagree.
Scores are ranked within the model year, never across years, because an older car has had longer to accumulate reports.
- Left fewer and less serious reports
- Right more, or worse
- Marker this vehicle
How 2002 compares with the other years
Severe risk for a 2002 — 1st riskiest of the 328 2002 vehicles we can rate. Every score on this site is a rank inside its own model year, which is what makes a 2004 and a 2019 comparable at all.
Across the 6 model years of this car that carry enough reports to score, 1999 comes out best at 66 and 2003 worst at 92, with 2002 itself at 91.
If the model year is negotiable, 1999 and 2000 score lower than 2002 by a margin worth acting on. Same body, same engines, different luck — usually a supplier change or a mid-cycle fix, which the complaint data can show but never explain.
Within the 1999–2004 generation specifically, 1999 is the strongest year at 66 and 2003 the weakest at 92.
Scores compare each year against other cars of the same model year, so a low number on an older car is a real result and not an artefact of age.
Shorter is better. Years with too few reports to score are shown without a bar rather than as a zero, because no data is not good news.
Within the 1999-2004 generation, 1999 Yamaha Road Star scores best at 66 and 2003 Yamaha Road Star worst at 92.
What the numbers say to check
The mileages below are where the first quarter of reports for each mode had already been filed, which makes them the point at which a fault is worth looking for rather than the point at which it happens: complete transmission failure from about 3k and other powertrain problem from about 4k.
On a 2002 Yamaha Road Star with more miles than that on it, the useful question to put to a seller or a mechanic is whether complete transmission failure has been dealt with, and if so with what parts and at whose expense. A car that has already had the repair is in a different position from one that has not.
None of this is a diagnosis. It is a list of what other owners of the same model year reported, ordered by when they reported it, which is a good place to point an inspection and a poor place to stop.
The limits of complaint data
88 owner reports; fleet size estimated from this year's own recall paperwork. Every count on this page is therefore a floor: it is the number of owners who went to the trouble of filing with a federal agency, which is a small and self-selected fraction of the owners who had the fault.
Of those 88 reports, 37 carried an odometer reading, so the mileages here describe 42% of the sample rather than all of it. Owners also round: readings pile up on multiples of ten thousand, which is why this site publishes "about 90,000 miles" and not "91,438".
Named failure modes come from matching phrases in the complaint text, so a badly worded complaint can land in the wrong bucket. The effect washes out across hundreds of reports and does not wash out across five.
And nothing here predicts what one car will do. These are other people's complaints, filed years apart, on cars maintained by strangers. Read the page as a map of where this model year has previously gone wrong, then have the specific car in front of you inspected.
Questions this page answers
What are the most common problems with the 2002 Yamaha Road Star?
The most-reported failures are complete transmission failure (45 reports, median 5,000 miles), other powertrain problem (37 reports, median 5,000 miles) and other body or interior problem (2 reports, median 5,000 miles). Counts come from owner complaints filed with NHTSA, which are voluntary, so they show what owners bothered to report rather than every fault that occurred.
At what mileage do 2002 Yamaha Road Star problems start?
Other powertrain problem is the earliest failure mode to show up, with a median reported mileage of 5,000 miles and a quarter of reports before 5,000 miles. Across all failure modes on this year, the median report sits at 5,000 miles.
Is the 2002 Yamaha Road Star reliable?
It scores 91 out of 100 on our risk index, which is severe — 1st riskiest of the 328 2002 vehicles we can rate. The score is a comparison against other 2002 vehicles, not a prediction about any individual car, and it is built from complaint rates, severity and how early failures appear.
Which year of the Yamaha Road Star is best?
Within the 1999–2004 generation, 1999 scores best at 66 out of 100 and 2003 worst at 92. Same body, same engines, different luck.
Where this comes from. Every figure above is computed from NHTSA owner complaints and recall records for this exact make, model and year. Complaints are voluntary and self-selected, so treat counts as a floor. The methodology page writes out each formula, and the same numbers are available as JSON.
What breaks at my mileage Compare with another car
Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed