Overheating on the 2005 Ford F-350
6 crashes 8 fires 3 injuries 17 of the 9 reports for this failure mention a crash, a fire, an injury or a death. Those are the owner's words on the complaint form, not a verified finding, and one report can mention more than one.
Only 3 reports for this mode came with an odometer reading, which is too few for percentiles to mean anything. The page is here because someone linked to it; treat the figures as anecdotes, and see the full report for this year instead.
When overheating gets reported
There are 9 reports of overheating on the 2005 Ford F-350, 3 with a mileage attached. That is too few to place the failure on the odometer with any confidence.
A part like this is normally expected to survive 102,000 miles. It is the 6th most-reported problem on this model year.
The whole distribution
| 10th | 25th | Median | 75th | 90th |
|---|---|---|---|---|
| — | — | 160,000 miles | — | — |
Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.
What a percentile can and cannot tell you here
These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.
What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.
Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.
What happens, and what it costs
Of these reports, 6 a crash, 8 a fire and 3 an injury are mentioned. Owners write their own complaints and the agency does not verify them, so read this as what the reports say happened rather than as a confirmed count.
Putting it right typically runs $400–$3,500 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.
The same failure on other years
The same failure is reported on 3 model years of this car. It shows up earliest on the 2006, at a median of 85,000 miles, and latest on the 2005 at 160,000 miles.
By volume the 2005 is the worst of them, which makes this a problem of this specific year rather than of the model as a whole.
If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.
Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens
What owners wrote
Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.
Tl*the contact owns a 2005 ford f350. The motor in the vehicle constantly fails. While towing a fifth wheel at approximately 65 MPH, the turbo charger blew out. The dealer installed a new turbo charger under warranty. Approximately three months later, the failure recurred and the motor overheated while driving approximately 65 MPH. The vehicle was towed to a local dealer and they tested the motor and replaced two heads, the oil cooler, and the EGR valve. The mechanic advised him to not use stretch volts to prevent the failure again. The contact was informed that non stretch volts would increase the chances of the failure not recurring because it was a better product than what the manufacturer used. The contact did not want to pay additional money for an aftermarket product because he believed that the products used by the manufacturer should work properly. After the repairs were made, the vehicle worked well for less then a month. The vehicle is not currently working. He attempted to turn on the vehicle, but there was no power to the motor. The vehicle will be returned to the shop for more repairs. The contact feels that this is a…
Tl*the contact owns a 2005 ford f-350. The contact was driving approximately 60 MPH, the diesel engine overheated with smoke coming from the exhaust pipe. The vehicle was driven to the side of the road. The engine was turned off, and restarted after waiting until the engine cooled down. The vehicle resumed operation. The vehicle was taken to an independent mechanic for diagnostic testing. The failure was contributed to the oil cooler and exhaust gas recirculation (EGR). The vehicle was repaired. The mechanic advised replacement of the oil pump and fuel injectors. The failure mileage was 160,000. The current mileage was 160,200.
Tl*the contact owns a 2005 ford f-350. The contact was driving approximately 60 MPH, the diesel engine overheated with smoke coming from the exhaust pipe. The vehicle was driven to the side of the road. The engine was turned off, and restarted after waiting until the engine cooled down. The vehicle resumed operation. The vehicle was taken to an independent mechanic for diagnostic testing. The failure was contributed to the oil cooler and exhaust gas recirculation (EGR). The vehicle was repaired. The mechanic advised replacement of the oil pump and fuel injectors. The failure mileage was 160,000. The current mileage was 160,200.
Also reported on the 2005 Ford F-350
Other steering problem
Other suspension problem
Other engine problem
Fuel tank, filler or EVAP failure
Other fuel system problem
Other electrical problem
How far this goes
This page is kept out of search results because 9 reports is not enough to publish percentiles from. It stays reachable because somebody looking at this exact car would rather see the reports than be told there are none.
Complaints are voluntary, so 9 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.
Questions this page answers
At what mileage does overheating happen on the 2005 Ford F-350?
Across 3 owner reports that included an odometer reading, half were filed by 160,000 miles. A quarter were filed before — and a quarter after —. These are the mileages owners reported when they complained, not a prediction for any individual car.
How common is overheating on the 2005 Ford F-350?
9 reports have been filed with NHTSA, about 16 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.
What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars
Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed