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Overheating: which cars, and at what mileage

Owner reports 15,483
Model years affected 3,640
Fleet-wide median report 71,000 miles
Typical repair $400–$3,500
What it means when it happens High
Should last at least 102,000 miles

Where overheating shows up

Overheating has been reported to NHTSA 15,483 times across 3,640 model years, and the median report arrives at 71,000 miles miles. Measured per 1,000 vehicles built, the 2009 Ford Flex leads the list.

That is earlier than the 102,000 miles this part is normally expected to survive, which is usually why people file in the first place.

At what mileage does overheating start?

What overheating means here

Complaints are assigned to this mode by matching the owner's own description against a phrase list held in the failure-mode catalogue. The match is made on the text, never on the part number, because owners describe symptoms and not components. It is accurate in bulk and fallible one report at a time.

Where it has to be repaired rather than lived with, $400–$3,500 is the range this site publishes for an independent US shop. It is an editorial estimate, not a figure from NHTSA, and it does not include diagnosis or the labour a dealer would add.

The catalogue classes this mode as high, which is what decides its weight in every risk score it contributes to.

Where it starts earliest

Ranked by median reported mileage instead of by rate, the earliest onset is on the 2023 Fisker Ocean. Sorted that way the leaders are 2023 Fisker Ocean at 0 miles, 2007 Kia Rondo at 0 miles and 2023 Kia Telluride at 0 miles.

Early onset and high rate are different findings. A car that reports this failure rarely but at 40,000 miles is a warranty problem; one that reports it often at 140,000 miles is closer to wear. Both belong on the page, and neither answers the other's question.

Ranked by median reported mileage, lowest first. The faint bar runs from the 10th percentile to the median, so a long tail to the left means some owners hit it very early indeed.

Median
  1. 2023 Fisker Ocean 5
  2. 2007 Kia Rondo 20
  3. 2023 Kia Telluride 120
  4. 2018 Honda Accord 500
  5. 2006 Nissan Murano 800
  6. 2002 Mercedes Benz C230 1k
  7. 2019 Toyota Rav4 1k
  8. 2015 Hyundai Sonata 1k
  9. 2003 Chevrolet Malibu 1k
  10. 2020 Ford Escape 1k
  11. 2000 Kia Sephia 2k
  12. 2021 Tesla Model Y 3k

Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens

Which vehicles report it most

The table below ranks 40 model years by reports per 1,000 vehicles built rather than by raw count, which is the only way a ranking like this stays honest: a model that sold two million copies will out-report one that sold thirty thousand even if it is the better car.

At the top, the 2009 Ford Flex shows 189 per 1,000 with 10 reports on file.

The list spreads across 17 manufacturers with no single one dominating it, which points at a component many of them buy from the same few suppliers.

Reports of overheating per 1,000 vehicles built

Longer is worse. The denominator is an estimate of how many of that model year are on the road, derived from the vehicle counts in recall campaigns, so a rare car with a real problem can outrank a common one. Colour is the vehicle's overall risk band, not this mode alone.

Every figure is drawn from owner reports for this failure mode on that exact model year. Click a column to sort.
Vehicle Reports Per 1,000 Median Reported early Confidence
2009 Ford Flex 10 188.7 68k 0% High confidence
2009 Dodge Caliber 22 186.4 68k 11% High confidence
2008 Ford Escape Hybrid 11 125.0 83k 0% Moderate confidence
2003 Workhorse W22 26 32.5 22k 83% High confidence
2004 Workhorse W22 28 15.7 21k 100% High confidence
2008 Jeep Wrangler 4-DR 4X4 13 12.1 58k 40% Moderate confidence
2016 Jeep Renegade 40 9.3 43k 35% High confidence
2011 Ford Edge 16 7.6 41k 33% High confidence
2002 Workhorse W22 10 5.9 18k 86% High confidence
2002 Buick Rendezvous 29 5.7 105k 17% High confidence
2019 Ford Edge 17 5.4 68k 0% High confidence
2002 Land Rover Freelander 52 5.0 57k 26% High confidence
2002 Honda Gl1800 57 5.0 5k 100% High confidence
2003 Kia Sorento 10 3.4 114k 0% High confidence
2022 Nissan Leaf 28 2.4 60k 0% High confidence
2005 GMC Envoy 10 2.2 107k 11% High confidence
2016 Kia Sorento 31 2.2 80k 0% High confidence
2019 BMW X5 19 2.0 65k 0% High confidence
2023 Hyundai Ioniq 5 22 1.8 0% High confidence
2023 Fisker Ocean 12 1.7 5 60% High confidence
2017 Ford Escape 170 1.7 87k 3% High confidence
2020 Nissan Leaf 22 1.7 10k 100% High confidence
2018 Mazda CX-9 17 1.5 4k 67% High confidence
2012 Nissan Altima 15 1.5 92k 9% High confidence
2018 Ford Escape 138 1.4 90k 16% High confidence
2019 Toyota Rav4 32 1.4 1k 67% High confidence
2003 Land Rover Freelander 14 1.4 35k 55% High confidence
2017 Jeep Renegade 14 1.3 52k 33% High confidence
2001 Honda Gl1800 15 1.3 9k 100% High confidence
2014 Fiat 500 10 1.3 11k 80% High confidence
2011 BMW 328I 27 1.2 85k 25% High confidence
2013 Ford Fusion 127 1.2 95k 5% High confidence
2020 BMW X5 11 1.1 69k 0% High confidence
2001 BMW 325 10 1.1 145k 0% Moderate confidence
2013 Ford Escape 300 1.0 78k 15% High confidence
2022 Hyundai Ioniq 5 12 1.0 0% High confidence
2001 Volvo V70xc 21 1.0 10k 76% High confidence
2007 BMW 328XI 10 1.0 132k 0% High confidence
2025 Hyundai Ioniq 5 10 1.0 0% High confidence
2007 Dodge Caliber 11 0.9 130k 11% High confidence

“Reported early” is the share of this vehicle's reports for this mode that came in below 36,000 miles. Rates are missing where we have no fleet-size estimate for that model year.

How to read this page

Nothing here is a defect investigation. It is a count of what owners chose to write to a federal agency about, sorted so that the sales figures do not decide the order. 15,483 reports is a floor: for every owner who filed, some number simply paid the bill and moved on.

If a specific car matters to you, the useful page is the model-year one, where this mode is shown against every other failure reported on the same vehicle. A single failure mode read on its own always looks worse than it is.

Questions this page answers

Which cars have the most overheating complaints?

Per 1,000 vehicles built, the 2009 Ford Flex leads with 10 reports. Ranking by rate rather than raw count keeps high-volume models from topping the list on sales alone.

At what mileage does overheating usually get reported?

Across the whole fleet the median report is at 71,000 miles. Individual model years vary widely, which is what the table below shows.

Why the two lists differ. A mode can be common and late (wear that everyone eventually meets) or rare and early (a genuine defect in one production run). The second is what you want to avoid when buying, and it only becomes visible when you separate rate from timing. Both columns come from the same reports; neither is a failure rate, because complaints are voluntary. How this is computed.

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed