AtWhatMileage
Brakes · 24 owner reports

Premature brake pad or rotor wear on the 1996 Dodge Grand Caravan

Only 4 reports for this mode came with an odometer reading, which is too few for percentiles to mean anything. The page is here because someone linked to it; treat the figures as anecdotes, and see the full report for this year instead.

Reports of this failure 24
With an odometer reading 4
Reports per 1,000 built 0.2 per 1,000
Filed below 36,000 miles 0%
Mention a crash, fire or injury 0
Typical repair $300–$1,400
What it means when it happens Moderate
Rank among this year's problems 20th

When premature brake pad or rotor wear gets reported

There are 24 reports of premature brake pad or rotor wear on the 1996 Dodge Grand Caravan, 4 with a mileage attached. That is too few to place the failure on the odometer with any confidence.

A part like this is normally expected to survive 45,000 miles. It is the 20th most-reported problem on this model year.

The whole distribution

Percentiles of the 4 odometer readings owners gave.
10th25thMedian 75th90th
— — 120,000 miles — —

Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.

What a percentile can and cannot tell you here

These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.

What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.

Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.

What happens, and what it costs

Putting it right typically runs $300–$1,400 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.

The same failure on other years

The same failure is reported on 16 model years of this car. It shows up earliest on the 2005, at a median of 20,000 miles, and latest on the 1997 at 150,000 miles.

By volume the 1996 is the worst of them, which makes this a problem of this specific year rather than of the model as a whole.

If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.

What owners wrote

Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.

For 3 summers in a row, we have had to recharge the air condition system for it to only work 3-4 weeks at a time. Our mechanic says that it isn't that the air conditing unit has failed it seems to be loosing the freon some where.the locks on the van to the tail gate doesn't seem to work correctly, 90% of the time you have to beat on the lock from the out side for it to unlock. We have also replaced the brake pad approx 3 times and they still squeak and seem to grab at times.

120,000 miles NHTSA complaint 470392 filed 2004-04-22

For 3 summers in a row, we have had to recharge the air condition system for it to only work 3-4 weeks at a time. Our mechanic says that it isn't that the air conditing unit has failed it seems to be loosing the freon some where.the locks on the van to the tail gate doesn't seem to work correctly, 90% of the time you have to beat on the lock from the out side for it to unlock. We have also replaced the brake pad approx 3 times and they still squeak and seem to grab at times.

120,000 miles NHTSA complaint 470393 filed 2004-04-22

For 3 summers in a row, we have had to recharge the air condition system for it to only work 3-4 weeks at a time. Our mechanic says that it isn't that the air conditing unit has failed it seems to be loosing the freon some where.the locks on the van to the tail gate doesn't seem to work correctly, 90% of the time you have to beat on the lock from the out side for it to unlock. We have also replaced the brake pad approx 3 times and they still squeak and seem to grab at times.

120,000 miles NHTSA complaint 470394 filed 2004-04-22

Also reported on the 1996 Dodge Grand Caravan

Cruise control failure

137 reports median 110k

Other engine problem

127 reports median 105k

Other powertrain problem

126 reports median 92k

Fuel tank, filler or EVAP failure

106 reports median 85k

Other body or interior problem

96 reports median 105k

How far this goes

This page is kept out of search results because 24 reports is not enough to publish percentiles from. It stays reachable because somebody looking at this exact car would rather see the reports than be told there are none.

Complaints are voluntary, so 24 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.

Questions this page answers

At what mileage does premature brake pad or rotor wear happen on the 1996 Dodge Grand Caravan?

Across 4 owner reports that included an odometer reading, half were filed by 120,000 miles. A quarter were filed before — and a quarter after —. These are the mileages owners reported when they complained, not a prediction for any individual car.

How common is premature brake pad or rotor wear on the 1996 Dodge Grand Caravan?

24 reports have been filed with NHTSA, about 0.2 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.

What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed