AtWhatMileage
Electrical

Control module (ECM/PCM/BCM) failure: which cars, and at what mileage

Owner reports 27,855
Model years affected 4,237
Fleet-wide median report 69,000 miles
Typical repair $700–$3,000
What it means when it happens High
Should last at least 92,000 miles

Where control module (ecm/pcm/bcm) failure shows up

Control module (ECM/PCM/BCM) failure has been reported to NHTSA 27,855 times across 4,237 model years, and the median report arrives at 69,000 miles miles. Measured per 1,000 vehicles built, the 2022 Ford Maverick Hybrid leads the list.

That is earlier than the 92,000 miles this part is normally expected to survive, which is usually why people file in the first place.

At what mileage do control modules fail?

What control module (ecm/pcm/bcm) failure means here

Complaints are assigned to this mode by matching the owner's own description against a phrase list held in the failure-mode catalogue. The match is made on the text, never on the part number, because owners describe symptoms and not components. It is accurate in bulk and fallible one report at a time.

Where it has to be repaired rather than lived with, $700–$3,000 is the range this site publishes for an independent US shop. It is an editorial estimate, not a figure from NHTSA, and it does not include diagnosis or the labour a dealer would add.

The catalogue classes this mode as high, which is what decides its weight in every risk score it contributes to.

Where it starts earliest

Ranked by median reported mileage instead of by rate, the earliest onset is on the 2001 Volvo Volvo. Sorted that way the leaders are 2001 Volvo Volvo at 0 miles, 2022 Jeep Wagoneer at 0 miles and 2019 Ford Ranger at 0 miles.

Early onset and high rate are different findings. A car that reports this failure rarely but at 40,000 miles is a warranty problem; one that reports it often at 140,000 miles is closer to wear. Both belong on the page, and neither answers the other's question.

Ranked by median reported mileage, lowest first. The faint bar runs from the 10th percentile to the median, so a long tail to the left means some owners hit it very early indeed.

Median
  1. 2001 Volvo Volvo 1
  2. 2022 Jeep Wagoneer 4
  3. 2019 Ford Ranger 12
  4. 2006 Chevrolet Uplander 13
  5. 2003 Chrysler PT Cruiser 30
  6. 2024 Chevrolet Equinox 100
  7. 2005 Kia Sorento 100
  8. 2019 Subaru Crosstrek 200
  9. 2004 Volkswagen Touareg 300
  10. 2006 Kia Optima 475
  11. 2004 Hyundai Elantra 650
  12. 2007 Suzuki Sx4 690

Tick median reported mileage Solid middle half of reports Faint 10th to 90th percentile Colour how bad the failure is when it happens

Which vehicles report it most

The table below ranks 40 model years by reports per 1,000 vehicles built rather than by raw count, which is the only way a ranking like this stays honest: a model that sold two million copies will out-report one that sold thirty thousand even if it is the better car.

At the top, the 2022 Ford Maverick Hybrid shows 1,952 per 1,000 with 41 reports on file.

Ford accounts for 35% of the worst-affected entries on this list, which usually means a shared part, a shared platform, or a shared supplier rather than 14 separate faults.

Reports of control module (ecm/pcm/bcm) failure per 1,000 vehicles built

Longer is worse. The denominator is an estimate of how many of that model year are on the road, derived from the vehicle counts in recall campaigns, so a rare car with a real problem can outrank a common one. Colour is the vehicle's overall risk band, not this mode alone.

Every figure is drawn from owner reports for this failure mode on that exact model year. Click a column to sort.
Vehicle Reports Per 1,000 Median Reported early Confidence
2022 Ford Maverick Hybrid 41 1,952.4 20k 100% High confidence
2023 Ford Maverick Hybrid 39 1,857.1 800 100% High confidence
2008 Ford Escape Hybrid 19 215.9 110k 0% Moderate confidence
2004 Ford Explorer 19 95.0 79k 39% High confidence
2011 Ford Edge 35 16.6 102k 9% High confidence
2002 Buick Rendezvous 38 7.4 62k 7% High confidence
2018 RAM 2500 247 3.4 49k 30% High confidence
2007 Dodge Caliber 37 3.0 98k 23% High confidence
2002 Toyota Rav4 233 2.9 95k 1% Moderate confidence
2005 Mercury Grand Marquis 136 2.8 75k 6% High confidence
2000 Honda Accord 123 2.2 66k 15% High confidence
2005 Dodge Grand Caravan 109 2.1 52k 17% High confidence
2005 Ford Freestar 98 1.9 97k 5% High confidence
2004 Ford Freestar 98 1.9 90k 8% High confidence
2005 Ford Escape 117 1.7 101k 9% High confidence
2004 Mercury Grand Marquis 79 1.6 92k 2% High confidence
2003 Mercury Grand Marquis 78 1.6 95k 3% High confidence
2016 Kia Sorento 22 1.6 70k 22% High confidence
2001 Toyota Rav4 121 1.5 104k 2% Moderate confidence
2002 Ford Windstar 128 1.5 90k 9% High confidence
1999 Dodge Durango 105 1.4 109k 11% High confidence
2003 Toyota Rav4 108 1.4 99k 0% Moderate confidence
2012 Ford Focus 244 1.3 68k 29% High confidence
2013 Ford Edge 18 1.3 43k 33% High confidence
2018 Honda CR-V 41 1.3 20k 58% High confidence
2012 Ford Fusion 82 1.3 95k 10% High confidence
2000 Volvo S80 31 1.3 78k 19% High confidence
2010 Nissan Sentra 20 1.2 87k 11% High confidence
2017 Honda Civic 27 1.2 57k 0% High confidence
2014 Ford Focus 211 1.2 66k 30% High confidence
2004 Chrysler Pacifica 39 1.1 95k 8% High confidence
2004 Nissan Quest 41 1.1 30k 59% High confidence
2018 Audi Q5 38 1.1 67k 13% High confidence
2019 Jeep Wrangler 18 1.1 5k 63% High confidence
2018 Jeep Compass 28 1.0 29k 67% High confidence
2017 Honda CR-V 32 1.0 44k 17% High confidence
2006 Jeep Commander 127 1.0 74k 19% High confidence
2012 Dodge Dart 73 1.0 45k 37% High confidence
2005 Ford Crown Victoria 48 1.0 81k 16% High confidence
2015 Chrysler 200 74 0.9 22k 56% High confidence

“Reported early” is the share of this vehicle's reports for this mode that came in below 36,000 miles. Rates are missing where we have no fleet-size estimate for that model year.

How to read this page

Nothing here is a defect investigation. It is a count of what owners chose to write to a federal agency about, sorted so that the sales figures do not decide the order. 27,855 reports is a floor: for every owner who filed, some number simply paid the bill and moved on.

If a specific car matters to you, the useful page is the model-year one, where this mode is shown against every other failure reported on the same vehicle. A single failure mode read on its own always looks worse than it is.

Questions this page answers

Which cars have the most control module (ecm/pcm/bcm) failure complaints?

Per 1,000 vehicles built, the 2022 Ford Maverick Hybrid leads with 41 reports. Ranking by rate rather than raw count keeps high-volume models from topping the list on sales alone.

At what mileage does control module (ecm/pcm/bcm) failure usually get reported?

Across the whole fleet the median report is at 69,000 miles. Individual model years vary widely, which is what the table below shows.

Why the two lists differ. A mode can be common and late (wear that everyone eventually meets) or rare and early (a genuine defect in one production run). The second is what you want to avoid when buying, and it only becomes visible when you separate rate from timing. Both columns come from the same reports; neither is a failure rate, because complaints are voluntary. How this is computed.

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed