AtWhatMileage
Brakes · 20 owner reports

Loss of braking on the 2016 Ford Fusion

2 crashes 1 fire 1 injury 4 of the 20 reports for this failure mention a crash, a fire, an injury or a death. Those are the owner's words on the complaint form, not a verified finding, and one report can mention more than one.

Reports of this failure 20
With an odometer reading 9
Reports per 1,000 built 0.2 per 1,000
Filed below 36,000 miles 22%
Mention a crash, fire or injury 4
Typical repair $400–$3,000
What it means when it happens Critical
Rank among this year's problems 24th

When loss of braking gets reported

Owners of the 2016 Ford Fusion report loss of braking at a median of 65,000 miles. A quarter of the reports come in before 40,000 miles and a quarter after 75,000 miles, from 9 reports that carried an odometer reading.

A part like this is normally expected to survive 78,000 miles. It is the 24th most-reported problem on this model year.

The mileage distribution

The reported range runs from 25,000 miles at the tenth percentile to 95,000 miles at the ninetieth, a spread of 71,564 miles across the middle 80% of reports.

When the reports scatter this far, the mileage is telling you about how these cars were driven more than about the part itself.

22% of the dated reports were filed under 36,000 miles.

The whole distribution

Percentiles of the 9 odometer readings owners gave.
10th25thMedian 75th90th
23,000 miles 40,000 miles 65,000 miles 77,300 miles 94,564 miles

Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.

What a percentile can and cannot tell you here

These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.

What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.

Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.

What happens, and what it costs

Of these reports, 2 a crash, 1 a fire and 1 an injury are mentioned. Owners write their own complaints and the agency does not verify them, so read this as what the reports say happened rather than as a confirmed count.

Putting it right typically runs $400–$3,000 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.

This mode is classified as critical, which means a failure can leave the car unable to stop, steer, or stay out of the way of traffic. It is weighted accordingly in the risk score.

The same failure on other years

The same failure is reported on 12 model years of this car. It shows up earliest on the 2013, at a median of 55,000 miles, and latest on the 2017 at 120,000 miles.

By volume the 2010 carries the most reports, with 89; the 2016 has 20. A mode that appears across most years of a model is usually a design choice rather than a bad batch.

If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.

What owners wrote

Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.

I bought my 2016 fusion in january so it is 6 months old. I was driving down the road and had complete brake failure with no prior problems on this brand new car ! I had to use the emergency brake to slow down my car and eventually stop. Also there is a problem with the rear-end suspension, every time I hit a bump no matter how small, it "tosses" my car to the right. This is very frustrating as I have a new car that I do not feel safe driving that was expensive to buy, but wanted a safe car to transport my newborn in.

23,000 miles NHTSA complaint 1295677 filed 2016-07-06

I bought my 2016 fusion in january so it is 6 months old. I was driving down the road and had complete brake failure with no prior problems on this brand new car ! I had to use the emergency brake to slow down my car and eventually stop. Also there is a problem with the rear-end suspension, every time I hit a bump no matter how small, it "tosses" my car to the right. This is very frustrating as I have a new car that I do not feel safe driving that was expensive to buy, but wanted a safe car to transport my newborn in.

23,000 miles NHTSA complaint 1295678 filed 2016-07-06

Tl* the contact owns a 2016 ford fusion. While driving 25 MPH, the brakes failed to operate. The contact stated that the vehicle coasted until it came to a complete stop. The contact mentioned that the failure occurred multiple times. Ken grody ford (6211 beach blvd, buena park, ca 90621, (714) 521-3110) replaced the brakes three times, but the failure recurred. The vehicle was currently at the dealer again for diagnostic testing. The vehicle was not repaired. The manufacturer was made aware of the failures. The failure mileage was 50,451.

50,451 miles NHTSA complaint 1503111 filed 2018-10-01

Also reported on the 2016 Ford Fusion

Other engine problem

230 reports median 79k

Other powertrain problem

153 reports median 79k

Misfire or rough idle

137 reports median 97k

Other steering problem

118 reports median 73k

Other electrical problem

84 reports median 57k

How far this goes

Complaints are voluntary, so 20 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.

Questions this page answers

At what mileage does loss of braking happen on the 2016 Ford Fusion?

Across 9 owner reports that included an odometer reading, half were filed by 65,000 miles. A quarter were filed before 40,000 miles and a quarter after 75,000 miles. These are the mileages owners reported when they complained, not a prediction for any individual car.

How common is loss of braking on the 2016 Ford Fusion?

20 reports have been filed with NHTSA, about 0.2 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.

What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed