AtWhatMileage
Brakes · 88 owner reports

Other brake problem on the 2007 Ford Fusion

13 crashes 5 injuries 18 of the 88 reports for this failure mention a crash, a fire, an injury or a death. Those are the owner's words on the complaint form, not a verified finding, and one report can mention more than one.

Reports of this failure 88
With an odometer reading 77
Reports per 1,000 built 1.4 per 1,000
Filed below 36,000 miles 6%
Mention a crash, fire or injury 18
Typical repair $300–$1,800
What it means when it happens High
Rank among this year's problems 2nd

When other brake problem gets reported

Owners of the 2007 Ford Fusion report other brake problem at a median of 100,000 miles. A quarter of the reports come in before 75,000 miles and a quarter after 135,000 miles, from 77 reports that carried an odometer reading.

A part like this is normally expected to survive 88,000 miles. It is the 2nd most-reported problem on this model year.

The mileage distribution

The reported range runs from 50,000 miles at the tenth percentile to 157,500 miles at the ninetieth, a spread of 107,400 miles across the middle 80% of reports.

When the reports scatter this far, the mileage is telling you about how these cars were driven more than about the part itself.

6% of the dated reports were filed under 36,000 miles.

The whole distribution

Percentiles of the 77 odometer readings owners gave.
10th25thMedian 75th90th
49,600 miles 74,000 miles 100,000 miles 135,000 miles 157,000 miles

Read the 10th percentile as “one report in ten arrived this early”. Exact figures are shown in this table because it is the table of record; everywhere else on the site they are rounded to the precision the sample can carry.

What a percentile can and cannot tell you here

These five numbers describe the readings owners gave, in order. The median is the middle one: half the reports arrived below it. The 10th and 90th are the edges of the bulk of the distribution, and the distance between them is the part worth reading. A tight spread — say 70,000 to 95,000 miles — points at something that wears out on a schedule, and the schedule is knowable. A wide one, 20,000 to 190,000, points at a fault that hits some cars and never troubles others, which means the mileage on the listing in front of you tells you very little about your odds.

What these figures are not is a survival curve. Every reading here comes from a car whose owner filed a complaint, so the sample contains only failures: it cannot say what share of the fleet made it past 150,000 miles untouched, because those owners had nothing to report. Nor is the mileage the moment of failure — it is the odometer reading as recalled at the time of filing, which may be weeks later and is sometimes rounded to the nearest ten thousand by the person typing it.

Percentiles are shown at all only once 8 readings exist for the vehicle and mode. Below that the middle of a handful of numbers is noise wearing a decimal point, so the figures are withheld rather than dressed up.

What happens, and what it costs

Of these reports, 13 a crash and 5 an injury are mentioned. Owners write their own complaints and the agency does not verify them, so read this as what the reports say happened rather than as a confirmed count.

Putting it right typically runs $300–$1,800 at an independent US shop. That range is an editorial estimate held in this site's failure-mode catalogue, not a figure from NHTSA, and it is a repair cost rather than a diagnosis cost.

The same failure on other years

The same failure is reported on 13 model years of this car. It shows up earliest on the 2019, at a median of 10,000 miles, and latest on the 2008 at 115,000 miles.

By volume the 2009 carries the most reports, with 336; the 2007 has 88. A mode that appears across most years of a model is usually a design choice rather than a bad batch.

If one year stands out to the left, that is the year to avoid; if the whole line sits at a similar mileage, this is wear rather than a defect in one production run.

What owners wrote

Verbatim from NHTSA complaint narratives, trimmed for length. The mileage is the one the owner gave.

2007 ford fusion bought new does not function well it takes a while to crank. Windows began to mold, car shakes, vibrates , swerves of road when brakes applied, brakes do not function well car makes noises. Tires do not perform well tires have trouble slowing down. *jb

295 miles NHTSA complaint 639352 filed 2007-09-20

I have a ford fusion 07 the problem that I have is that the brake rotors rust so badly when I don't drive for a week or two the brakes shudder badly what can be done to correct this problem? I have a old 95 buick that is under the same carport that can set for a month or longer and does not shudder after sitting longer than the ford I am retired and do not drive either vehicle very much. *tr

300 miles NHTSA complaint 659454 filed 2008-02-28

I noticed that my rear brakes were making noise on 8-25-08. I brought my car into the shop to get an oil change and have the brakes looked at. I was told my rear brakes were metal to metal on the inside pads. I needed new brake pads and rotors. I brought the car to the dealership since I only have 25,000 miles on the car and they replaced the rear brake pads and rotors but could not figure out what went wrong. I was then charged $310 to have them replaced. My front brakes are only worn down 10%. *tr

24,951 miles NHTSA complaint 686203 filed 2008-09-02

Also reported on the 2007 Ford Fusion

Airbag inflator rupture

419 reports median 101k

Other body or interior problem

73 reports median 69k

Other powertrain problem

50 reports median 82k

Other engine problem

44 reports median 92k

Control module (ECM/PCM/BCM) failure

30 reports median 91k

How far this goes

Complaints are voluntary, so 88 is a floor and not a count of affected cars. Mileages are typed in by owners and cluster on round numbers. And the mode itself is assigned by software reading the complaint text, which is reliable in bulk and fallible one report at a time.

Questions this page answers

At what mileage does other brake problem happen on the 2007 Ford Fusion?

Across 77 owner reports that included an odometer reading, half were filed by 100,000 miles. A quarter were filed before 75,000 miles and a quarter after 135,000 miles. These are the mileages owners reported when they complained, not a prediction for any individual car.

How common is other brake problem on the 2007 Ford Fusion?

88 reports have been filed with NHTSA, about 1.4 per 1,000 vehicles. Complaints are voluntary, so this is a floor rather than a count of affected cars.

What this is and is not. These are the mileages at which owners chose to complain to a federal agency, which is not the same as the mileage at which the part fails on every car. It skews toward failures that happened outside warranty, cost real money, or frightened someone. It is still the only public dataset that carries failure mileage at all, and the shape of a few hundred readings is informative even when a single one is not. Methodology · JSON · this failure on other cars

Source Owner complaints and recall records published by the US National Highway Traffic Safety Administration, model years 1996–2027 Figures rebuilt Published by AtWhatMileage How every figure is computed